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Sullair 1800,2200,3000, 18-30KW user manual
TABLE OF CONTENTS
SECTION 1—SAFETY
3 1.1 GENERAL
3 1.2 PERSONAL PROTECTIVE EQUIPMENT
3 1.3 PRESSURE RELEASE
4 1.4 FIRE AND EXPLOSION
4 1.5 MOVING PARTS
5 1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS
5 1.7 TOXIC AND IRRITATING SUBSTANCES
6 1.8 ELECTRICAL SHOCK
6 1.9 LIFTING
7 1.10 ENTRAPMENT
SECTION 2 —DESCRIPTION
9 2.1 INTRODUCTION
9 2.2 DESCRIPTION OF COMPONENTS
10 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION
11 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL
DESCRIPTION
13 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION
15 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION
17 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION
17 2.8 INTEGRAL DRYER OPTION
17 2.9 VARIABLE SPEED DRIVE (VSD) COMPONENTS
18 2.10 VSD CONTROL SYSTEM — FUNCTIONAL DESCRIPTION
SECTION 3— SPECIFICATIONS
21 3.1 TABLE OF SPECIFICATIONS
23 3.2 LUBRICATION GUIDE
24 3.3 APPLICATION GUIDE
24 3.4 LUBRICATION CHANGE RECOMMENDATIONS AND MAINTENANCE
—FLUID FILTER AND SEPARATOR
26 3.5 AIR-COOLED, IDENTIFICATION 25-30HP
28 3.6 AIR-COOLED, IDENTIFICATION 40HP
30 3.7 AIR-COOLED INTEGRAL DRYER, IDENTIFICATION 25-30HP
32 3.8 AIR-COOLED INTEGRAL DRYER, IDENTIFICATION 40HP
34 3.9 PIPING AND INSTRUMENTATION, AIR-COOLED
36 3.10 PIPING AND INSTRUMENTATION, 1800-2200 W/INTEGRAL DRYER
38 3.11 WIRING DIAGRAM—MFV, AIR-COOLED
40 3.12 WIRING DIAGRAM—MFV, AIR-COOLED INTEGRAL DRYER
42 3.13 WIRING DIAGRAM—VSD, PARALLEL WYE
44 3.14 WIRING DIAGRAM—YD CE
SECTION 4 —INSTALLATION
47 4.1 MOUNTING OF COMPRESSOR
47 4.2 VENTILATION AND COOLING
48 4.3 SERVICE AIR PIPING
50 4.4 COUPLING ALIGNMENT CHECK
50 4.5 FLUID LEVEL CHECK
50 4.6 ELECTRICAL PREPARATION
51 4.7 MOTOR ROTATION DIRECTION CHECK
51 4.8 FAN MOTOR ROTATION CHECK
SECTION 5 —WS CONTROLLER
53 5.1 CONTROLLER KEYPAD
54 5.2 LCD DISPLAY
55 5.3 LED LIGHTS
SECTION 6 —MAINTENANCE
57 6.1 GENERAL
57 6.2 DAILY OPERATION
57 6.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION
57 6.4 MAINTENANCE EVERY 2000 HOURS
58 6.5 FLUID MAINTENANCE
58 6.6 FILTER MAINTENANCE
59 6.7 AIR FILTER MAINTENANCE
59 6.8 SEPARATOR MAINTENANCE
61 6.9 TROUBLESHOOTING— INTRODUCTION
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