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ARCTIC CAT 2009 SERVICE REPAIR SHOP MANUAL 400 TRV, 500 AUTOMATIC, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT,1000 H2 CRUISER
This original ARCTIC CAT 2009 SERVICE REPAIR SHOP MANUAL 400 TRV, 500 AUTOMATIC, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT,1000 manual is a detailed file and it is illustrated with clear step-by-step instructions.
General Specifications 1-2
Torque Specifications 1-3
Torque Conversions (ft-lb/N-m) . 1-6
Tightening Torque (General Bolts) 1-6
Break-In Procedure . 1-6
Gasoline - Oil - Lubricant 1-6
Genuine Parts . 1-7
Preparation For Storage 1-7
Preparation After Storage 1-8
Periodic Maintenance Chart 2-2
Periodic Maintenance 2-3
Lubrication Points 2-3
Air Filter. 2-3
Valve/Tappet Clearance
(Feeler Gauge Procedure) . 2-4
Valve/Tappet Clearance
(Valve Adjuster Procedure)
(400/500/H1 Models) . 2-5
Valve/Tappet Clearance
(Valve Adjuster Procedure) (H2 Models) 2-6
Testing Engine Compression 2-6
Spark Plug(s) 2-7
Muffler/Spark Arrester . 2-7
Engine/Transmission Oil - Filter - Strainer 2-8
Front Differential/Rear Drive Lubricant 2-10
Adjusting Clutch (500 Manual Transmission) 2-11
Steering Components . 2-11
Driveshaft/Coupling. 2-11
Suspension/Shock Absorbers/Bushings . 2-11
Nuts/Bolts/Cap Screws 2-12
Headlights/Taillight-Brakelight . 2-12
Shift Lever . 2-13
Frame/Welds/Racks 2-14
Electrical Connections. 2-14
Hydraulic Brake Systems 2-14
Burnishing Brake Pads 2-15
Checking/Replacing V-Belt
(Automatic Transmission). 2-16
Engine/Transmission . 3-2
Specifications (400). 3-2
Specifications (500). 3-3
Specifications (H1 Models) 3-4
Specifications (H2 Models) 3-4
Troubleshooting . 3-5
400 Table of Contents . 3-9
500 (Automatic Transmission)/H1 Models
Table of Contents . 3-50
500 (Manual Transmission) Table of Contents 3-102
H2 Models Table of Contents 3-166
Fuel/Lubrication/Cooling . 4-2
Carburetor Specifications (400/500) 4-2
Carburetor Schematics (400/500) . 4-2
Carburetor (400/500). 4-2
Electric Choke (400/500). 4-7
Electronic Fuel Injection (EFI Models) 4-8
Throttle Cable Free-Play . 4-10
Engine RPM (Idle). 4-11
Gas Tank . 4-11
Oil Filter/Oil Pump . 4-12
Testing Oil Pump Pressure 4-12
Oil Cooler (400/700/H2 Models) 4-12
Liquid Cooling System (500/H1/H2 Models) . 4-13
Electric Fuel Pump/Fuel Level Sensor
(EFI Models) 4-18
Vacuum Pulse Fuel Pump (500) 4-20
Troubleshooting (400/500). 4-21
Troubleshooting (EFI Models) . 4-21
Electrical System. 5-2
Specifications 5-2
Battery. 5-3
RPM Limiter. 5-4
Testing Electrical Components 5-4
Accessory Receptacle/Connector . 5-4
Brakelight Switch (Auxiliary) 5-4
Brakelight Switch (Handlebar Control) 5-5
Oil Temperature and Cooling Fan Switches (400). 5-5
Coolant Temperature and Cooling Fan Switches
(500). 5-6
Engine Coolant Temperature (ECT) Sensor
(EFI Models) . 5-6
Fan Motor 5-7
Power Distribution Module (PDM) . 5-7
Ignition Coil . 5-8
EFI Sensors/Components (EFI Models) 5-10
Speed Sensor . 5-11
Ignition Switch . 5-11
Handlebar Control Switches 5-12
Front Drive Selector Switch . 5-13
Front Drive Selector Actuator (400/500) 5-14
Front Drive/Differential Lock Actuator
(H1/H2 Models) 5-14
Differential Lock Switch (500) 5-15
Differential Lock Control Switch
(H1/H2 Models) 5-15
Stator Coil (400/500) . 5-15
Stator Coil/Crankshaft Position (CKP) Sensor
(EFI Models) 5-16
Starter Relay . 5-17
Starter Motor . 5-18
CDI Unit (400/500) 5-22
Electronic Control Unit (ECU) (EFI Models) 5-22
Regulator/Rectifier. 5-22 Headlights . 5-22 Taillight - Brakelight . 5-23 Ignition Timing. 5-23 ECU Error Codes (EFI Models). 5-23 Tilt Sensor (EFI Models) 5-24 Throttle Position Sensor (TPS) (EFI Models) 5-25 Troubleshooting . 5-28 Drive System. 6-2 Front Drive Actuator (400/500)/Electronic Differential Lock (H1/H2 Models) . 6-2 Front Differential 6-3 Drive Axles 6-17 Rear Gear Case 6-21 Hub 6-23 Hydraulic Brake Caliper. 6-25 Troubleshooting Drive System. 6-26 Troubleshooting Brake System 6-27 Suspension . 7-2 Shock Absorbers . 7-2 Front A-Arms . 7-3 Rear A-Arms . 7-5 Wheels and Tires 7-7 Troubleshooting . 7-8 Steering/Frame 8-2 Steering Post/Tie Rods . 8-2 Handlebar Grip 8-5 Steering Knuckles . 8-6 Measuring/Adjusting Toe-In. 8-8 Front Rack . 8-9 Front Bumper Assembly 8-9 Front Body Panel/Side Panels. 8-10 Footrests . 8-13 Belly Panel 8-14 Exhaust System 8-14 Rear Body Panel/Rack 8-14 Taillight Assembly 8-15 Seat . 8-16 Troubleshooting . 8-17 Hand Brake Lever/Master Cylinder Assembly . 9-2 Throttle Control . 9-3 Front Differential Lock Cable (500) 9-4 Shift Lever . 9-4 Speedometer/Tachometer/LCD. 9-5
The ARCTIC CAT 2009 SERVICE REPAIR SHOP MANUAL 400 TRV, 500 AUTOMATIC, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT,1000 pdf contains help for troubleshooting and will support you how to fix your problems immediately.
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1. General Information/Specifications 2. Periodic Maintenance 3. Engine/Transmission 4. Fuel/Lubrication/Cooling 5. Electrical System 6. Drive System 7. Suspension 8. Steering/Frame 9. Controls/Indicators General Specifications 1-2 Torque Specifications 1-3 Torque Conversions (ft-lb/N-m) . 1-6 Tightening Torque (General Bolts) 1-6 Break-In Procedure . 1-6 Gasoline - Oil - Lubricant 1-6 Genuine Parts . 1-7 Preparation For Storage 1-7 Preparation After Storage 1-8 Periodic Maintenance Chart 2-2 Periodic Maintenance 2-3 Lubrication Points 2-3 Air Filter. 2-3 Valve/Tappet Clearance (Feeler Gauge Procedure) . 2-4 Valve/Tappet Clearance (Valve Adjuster Procedure) (400/500/H1 Models) . 2-5 Valve/Tappet Clearance (Valve Adjuster Procedure) (H2 Models) 2-6 Testing Engine Compression 2-6 Spark Plug(s) 2-7 Muffler/Spark Arrester . 2-7 Engine/Transmission Oil - Filter - Strainer 2-8 Front Differential/Rear Drive Lubricant 2-10 Adjusting Clutch (500 Manual Transmission) 2-11 Steering Components . 2-11 Driveshaft/Coupling. 2-11 Suspension/Shock Absorbers/Bushings . 2-11 Nuts/Bolts/Cap Screws 2-12 Headlights/Taillight-Brakelight . 2-12 Shift Lever . 2-13 Frame/Welds/Racks 2-14 Electrical Connections. 2-14 Hydraulic Brake Systems 2-14 Burnishing Brake Pads 2-15 Checking/Replacing V-Belt (Automatic Transmission). 2-16 Engine/Transmission . 3-2 Specifications (400). 3-2 Specifications (500). 3-3 Specifications (H1 Models) 3-4 Specifications (H2 Models) 3-4 Troubleshooting . 3-5 400 Table of Contents . 3-9 500 (Automatic Transmission)/H1 Models Table of Contents . 3-50 500 (Manual Transmission) Table of Contents 3-102 H2 Models Table of Contents 3-166 Fuel/Lubrication/Cooling . 4-2 Carburetor Specifications (400/500) 4-2 Carburetor Schematics (400/500) . 4-2 Carburetor (400/500). 4-2 Electric Choke (400/500). 4-7 Electronic Fuel Injection (EFI Models) 4-8 Throttle Cable Free-Play . 4-10 Engine RPM (Idle). 4-11 Gas Tank . 4-11 Oil Filter/Oil Pump . 4-12 Testing Oil Pump Pressure 4-12 Oil Cooler (400/700/H2 Models) 4-12 Liquid Cooling System (500/H1/H2 Models) . 4-13 Electric Fuel Pump/Fuel Level Sensor (EFI Models) 4-18 Vacuum Pulse Fuel Pump (500) 4-20 Troubleshooting (400/500). 4-21 Troubleshooting (EFI Models) . 4-21 Electrical System. 5-2 Specifications 5-2 Battery. 5-3 RPM Limiter. 5-4 Testing Electrical Components 5-4 Accessory Receptacle/Connector . 5-4 Brakelight Switch (Auxiliary) 5-4 Brakelight Switch (Handlebar Control) 5-5 Oil Temperature and Cooling Fan Switches (400). 5-5 Coolant Temperature and Cooling Fan Switches (500). 5-6 Engine Coolant Temperature (ECT) Sensor (EFI Models) . 5-6 Fan Motor 5-7 Power Distribution Module (PDM) . 5-7 Ignition Coil . 5-8 EFI Sensors/Components (EFI Models) 5-10 Speed Sensor . 5-11 Ignition Switch . 5-11 Handlebar Control Switches 5-12 Front Drive Selector Switch . 5-13 Front Drive Selector Actuator (400/500) 5-14 Front Drive/Differential Lock Actuator (H1/H2 Models) 5-14 Differential Lock Switch (500) 5-15 Differential Lock Control Switch (H1/H2 Models) 5-15 Stator Coil (400/500) . 5-15 Stator Coil/Crankshaft Position (CKP) Sensor (EFI Models) 5-16 Starter Relay . 5-17 Starter Motor . 5-18 CDI Unit (400/500) 5-22 Electronic Control Unit (ECU) (EFI Models) 5-22 Regulator/Rectifier. 5-22 Headlights . 5-22 Taillight - Brakelight . 5-23 Ignition Timing. 5-23 ECU Error Codes (EFI Models). 5-23 Tilt Sensor (EFI Models) 5-24 Throttle Position Sensor (TPS) (EFI Models) 5-25 Troubleshooting . 5-28 Drive System. 6-2 Front Drive Actuator (400/500)/Electronic Differential Lock (H1/H2 Models) . 6-2 Front Differential 6-3 Drive Axles 6-17 Rear Gear Case 6-21 Hub 6-23 Hydraulic Brake Caliper. 6-25 Troubleshooting Drive System. 6-26 Troubleshooting Brake System 6-27 Suspension . 7-2 Shock Absorbers . 7-2 Front A-Arms . 7-3 Rear A-Arms . 7-5 Wheels and Tires 7-7 Troubleshooting . 7-8 Steering/Frame 8-2 Steering Post/Tie Rods . 8-2 Handlebar Grip 8-5 Steering Knuckles . 8-6 Measuring/Adjusting Toe-In. 8-8 Front Rack . 8-9 Front Bumper Assembly 8-9 Front Body Panel/Side Panels. 8-10 Footrests . 8-13 Belly Panel 8-14 Exhaust System 8-14 Rear Body Panel/Rack 8-14 Taillight Assembly 8-15 Seat . 8-16 Troubleshooting . 8-17 Hand Brake Lever/Master Cylinder Assembly . 9-2 Throttle Control . 9-3 Front Differential Lock Cable (500) 9-4 Shift Lever . 9-4 Speedometer/Tachometer/LCD. 9-5 Arctic Cat ATV 400 TRV 500 550 700 1000 Thundercat Service Manual 2009 2009 Arctic Cat 400 H1 TRV 4x4 pictures, prices, information, and specifications. 2009 Arctic Cat 400 H1 TRV 4x4 arctic cat 400trv service manual, 400trv service, 400trv repair, 400trv fix ARCTIC CAT 400 TRV, 500 AUTOMATIC, 500 MANUAL, 2009 ARCTIC CAT 550 H1, 2009 ARCTIC CAT 550 H1 TRV, 2009 ARCTIC CAT 700H1, 2009 ARCTIC CAT 700 H1 CRUISER, 2009 ARCTIC CAT THUNDERCAT AND 1000 H2 CRUISER ATV 2009 ARCTIC CAT SERVICE MANUAL / REPAIR MANUAL / SHOP MANUAL 2009 Arctic Cat 400TRV, 500, 550 700 ATV service manual Tags: 2009 arctic cat 400 trv 500 automatic 500 manual 550 h1 550 h1 trv 700h1 700 h1 cruiser thundercat and 1000 h2 cruiser atv, 09 artic cat 400 trv 500 automatic 500 manual 550 h1 550 h1 trv 700h1 700 h1 cruiser thundercat and 1000 h2 cruiser atv serice repair manual, 2009 arctic cat problems troubleshooting fix it engine transmission fuel lubrication cooling electrical system drive system suspension
ARCTIC CAT 2009 SERVICE REPAIR SHOP MANUAL 400 TRV, 500 AUTOMATIC, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT,1000 pdf (How to fix...) - This is a specific and detailed pdf manual.
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ARCTIC CAT 2009 SERVICE REPAIR SHOP MANUAL 400 TRV, 500 AUTOMATIC, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT,1000
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This ARCTIC CAT 2009 SERVICE REPAIR SHOP MANUAL 400 TRV, 500 AUTOMATIC, 550 H1, 550 H1 TRV, 700H1, 700 H1 CRUISER, THUNDERCAT,1000 manual is digitally delivered, there are no shipping costs.
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1. General Information/Specifications 2. Periodic Maintenance 3. Engine/Transmission 4. Fuel/Lubrication/Cooling 5. Electrical System 6. Drive System 7. Suspension 8. Steering/Frame 9. Controls/Indicators General Specifications 1-2 Torque Specifications 1-3 Torque Conversions (ft-lb/N-m) . 1-6 Tightening Torque (General Bolts) 1-6 Break-In Procedure . 1-6 Gasoline - Oil - Lubricant 1-6 Genuine Parts . 1-7 Preparation For Storage 1-7 Preparation After Storage 1-8 Periodic Maintenance Chart 2-2 Periodic Maintenance 2-3 Lubrication Points 2-3 Air Filter. 2-3 Valve/Tappet Clearance (Feeler Gauge Procedure) . 2-4 Valve/Tappet Clearance (Valve Adjuster Procedure) (400/500/H1 Models) . 2-5 Valve/Tappet Clearance (Valve Adjuster Procedure) (H2 Models) 2-6 Testing Engine Compression 2-6 Spark Plug(s) 2-7 Muffler/Spark Arrester . 2-7 Engine/Transmission Oil - Filter - Strainer 2-8 Front Differential/Rear Drive Lubricant 2-10 Adjusting Clutch (500 Manual Transmission) 2-11 Steering Components . 2-11 Driveshaft/Coupling. 2-11 Suspension/Shock Absorbers/Bushings . 2-11 Nuts/Bolts/Cap Screws 2-12 Headlights/Taillight-Brakelight . 2-12 Shift Lever . 2-13 Frame/Welds/Racks 2-14 Electrical Connections. 2-14 Hydraulic Brake Systems 2-14 Burnishing Brake Pads 2-15 Checking/Replacing V-Belt (Automatic Transmission). 2-16 Engine/Transmission . 3-2 Specifications (400). 3-2 Specifications (500). 3-3 Specifications (H1 Models) 3-4 Specifications (H2 Models) 3-4 Troubleshooting . 3-5 400 Table of Contents . 3-9 500 (Automatic Transmission)/H1 Models Table of Contents . 3-50 500 (Manual Transmission) Table of Contents 3-102 H2 Models Table of Contents 3-166 Fuel/Lubrication/Cooling . 4-2 Carburetor Specifications (400/500) 4-2 Carburetor Schematics (400/500) . 4-2 Carburetor (400/500). 4-2 Electric Choke (400/500). 4-7 Electronic Fuel Injection (EFI Models) 4-8 Throttle Cable Free-Play . 4-10 Engine RPM (Idle). 4-11 Gas Tank . 4-11 Oil Filter/Oil Pump . 4-12 Testing Oil Pump Pressure 4-12 Oil Cooler (400/700/H2 Models) 4-12 Liquid Cooling System (500/H1/H2 Models) . 4-13 Electric Fuel Pump/Fuel Level Sensor (EFI Models) 4-18 Vacuum Pulse Fuel Pump (500) 4-20 Troubleshooting (400/500). 4-21 Troubleshooting (EFI Models) . 4-21 Electrical System. 5-2 Specifications 5-2 Battery. 5-3 RPM Limiter. 5-4 Testing Electrical Components 5-4 Accessory Receptacle/Connector . 5-4 Brakelight Switch (Auxiliary) 5-4 Brakelight Switch (Handlebar Control) 5-5 Oil Temperature and Cooling Fan Switches (400). 5-5 Coolant Temperature and Cooling Fan Switches (500). 5-6 Engine Coolant Temperature (ECT) Sensor (EFI Models) . 5-6 Fan Motor 5-7 Power Distribution Module (PDM) . 5-7 Ignition Coil . 5-8 EFI Sensors/Components (EFI Models) 5-10 Speed Sensor . 5-11 Ignition Switch . 5-11 Handlebar Control Switches 5-12 Front Drive Selector Switch . 5-13 Front Drive Selector Actuator (400/500) 5-14 Front Drive/Differential Lock Actuator (H1/H2 Models) 5-14 Differential Lock Switch (500) 5-15 Differential Lock Control Switch (H1/H2 Models) 5-15 Stator Coil (400/500) . 5-15 Stator Coil/Crankshaft Position (CKP) Sensor (EFI Models) 5-16 Starter Relay . 5-17 Starter Motor . 5-18 CDI Unit (400/500) 5-22 Electronic Control Unit (ECU) (EFI Models) 5-22 Regulator/Rectifier. 5-22 Headlights . 5-22 Taillight - Brakelight . 5-23 Ignition Timing. 5-23 ECU Error Codes (EFI Models). 5-23 Tilt Sensor (EFI Models) 5-24 Throttle Position Sensor (TPS) (EFI Models) 5-25 Troubleshooting . 5-28 Drive System. 6-2 Front Drive Actuator (400/500)/Electronic Differential Lock (H1/H2 Models) . 6-2 Front Differential 6-3 Drive Axles 6-17 Rear Gear Case 6-21 Hub 6-23 Hydraulic Brake Caliper. 6-25 Troubleshooting Drive System. 6-26 Troubleshooting Brake System 6-27 Suspension . 7-2 Shock Absorbers . 7-2 Front A-Arms . 7-3 Rear A-Arms . 7-5 Wheels and Tires 7-7 Troubleshooting . 7-8 Steering/Frame 8-2 Steering Post/Tie Rods . 8-2 Handlebar Grip 8-5 Steering Knuckles . 8-6 Measuring/Adjusting Toe-In. 8-8 Front Rack . 8-9 Front Bumper Assembly 8-9 Front Body Panel/Side Panels. 8-10 Footrests . 8-13 Belly Panel 8-14 Exhaust System 8-14 Rear Body Panel/Rack 8-14 Taillight Assembly 8-15 Seat . 8-16 Troubleshooting . 8-17 Hand Brake Lever/Master Cylinder Assembly . 9-2 Throttle Control . 9-3 Front Differential Lock Cable (500) 9-4 Shift Lever . 9-4 Speedometer/Tachometer/LCD. 9-5 Arctic Cat ATV 400 TRV 500 550 700 1000 Thundercat Service Manual 2009 2009 Arctic Cat 400 H1 TRV 4x4 pictures, prices, information, and specifications. 2009 Arctic Cat 400 H1 TRV 4x4 arctic cat 400trv service manual, 400trv service, 400trv repair, 400trv fix ARCTIC CAT 400 TRV, 500 AUTOMATIC, 500 MANUAL, 2009 ARCTIC CAT 550 H1, 2009 ARCTIC CAT 550 H1 TRV, 2009 ARCTIC CAT 700H1, 2009 ARCTIC CAT 700 H1 CRUISER, 2009 ARCTIC CAT THUNDERCAT AND 1000 H2 CRUISER ATV 2009 ARCTIC CAT SERVICE MANUAL / REPAIR MANUAL / SHOP MANUAL 2009 Arctic Cat 400TRV, 500, 550 700 ATV service manual Tags: 2009 arctic cat 400 trv 500 automatic 500 manual 550 h1 550 h1 trv 700h1 700 h1 cruiser thundercat and 1000 h2 cruiser atv, 09 artic cat 400 trv 500 automatic 500 manual 550 h1 550 h1 trv 700h1 700 h1 cruiser thundercat and 1000 h2 cruiser atv serice repair manual, 2009 arctic cat problems troubleshooting fix it engine transmission fuel lubrication cooling electrical system drive system suspension
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