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Yamaha RS Vector Nytro Rage 2004 2005 2006 snowmobile Factory Service Manual
This original Yamaha RS Vector Nytro Rage 2004 2005 2006 snowmobile manual is a detailed file and it is illustrated with clear step-by-step instructions.
The Yamaha RS Vector Nytro Rage 2004 2005 2006 snowmobile pdf contains help for troubleshooting and will support you how to fix your problems immediately.
RS90, RS90R, RSG90, RS90M, RST90, RST90TF
RS90N, RS90NR, RS90RS, RS90MS, RS90GT
RS90K, RS90RK, RSG90K,
RS90MK, RST90K, RST90TFK
RS90NL, RS90NRL,
RS90RSL, RS90GTL, RS90MSL
This highly detailed manual is very useful and contains everything you need to repair, service, restore maintain, rebuild or diagnose your Yamaha RS Vector Nytro Rage 2004 2005 2006 snowmobile.
This Yamaha RS Vector Nytro Rage 2004 2005 2006 snowmobile manual is the same manual used by professional technicians, mechanics and workshops. - Perfect for all DIY persons!
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This official Yamaha RS Vector Nytro Rage 2004 2005 2006 snowmobile service, repair guide, factory or workshop manual gives you the complete step by step informations on servicing, repairing and preventative maintenance. It is your essential help guide through every repair and troubleshooting procedure.
Yamaha RS Vector Nytro Rage 2004-2006 Factory Service Manual for sale
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44RS90, RS90R, RSG90, RS90M, RST90, RST90TF RS90N, RS90NR, RS90RS, RS90MS, RS90GT RS90K, RS90RK, RSG90K, RS90MK, RST90K, RST90TFK RS90NL, RS90NRL, RS90RSL, RS90GTL, RS90MSL444
Yamaha RS Vector Nytro Rage 2004 2005 2006 snowmobile pdf (How to fix...) - This is a specific and detailed pdf manual.
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Yamaha RS Vector Nytro Rage 2004-2006 Factory Service Manual
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568 Pages GENERAL INFORMATION PERIODIC INSPECTION AND ADJUSTMENT CHASSIS POWER TRAIN ENGINE COOLING SYSTEM CARBURETION ELECTRICAL SPECIFICATIONS CHAPTER 1. GENERAL INFORMATION MACHINE IDENTIFICATION 1-1 FRAME SERIAL NUMBER. 1-1 ENGINE SERIAL NUMBER 1-1 IMPORTANT INFORMATION 1-2 PREPARATION FOR REMOVAL AND DISASSEMBLY. 1-2 ALL REPLACEMENT PARTS. 1-2 GASKETS, OIL SEALS, AND O-RINGS. 1-3 LOCK WASHERS/PLATES AND COTTER PINS . 1-3 BEARINGS AND OIL SEALS . 1-3 CIRCLIPS . 1-3 LOCTITE® 1-3 SPECIAL TOOLS . 1-4 FOR TUNE UP 1-4 FOR ENGINE SERVICE. 1-4 FOR POWER TRAIN SERVICE . 1-7 FOR CARBURETION SERVICE 1-8 FOR ELECTRICAL SERVICE 1-8 CHAPTER 2. PERIODIC INSPECTION AND ADJUSTMENT INTRODUCTION. 2-1 PERIODIC MAINTENANCE CHART 2-1 ENGINE 2-3 SPARK PLUGS. 2-3 FUEL LINE INSPECTION. 2-3 COOLING SYSTEM 2-4 VALVE CLEARANCE ADJUSTMENT 2-7 CARBURETOR SYNCHRONIZATION. 2-13 ENGINE IDLE SPEED ADJUSTMENT. 2-14 THROTTLE CABLE FREE PLAY ADJUSTMENT 2-15 THROTTLE OVERRIDE SYSTEM (T.O.R.S.) CHECK 2-16 COMPRESSION PRESSURE MEASUREMENT 2-17 ENGINE OIL LEVEL INSPECTION 2-18 ENGINE OIL REPLACEMENT . 2-20 CRANKCASE BREATHER HOSE INSPECTION 2-23 CARBURETOR JOINTS INSPECTION 2-23 CHECKING THE AIR FILTER ELEMENT. 2-23 EXHAUST SYSTEM INSPECTION 2-24 POWER TRAIN. 2-25 SHEAVE OFFSET ADJUSTMENT . 2-25 DRIVE V-BELT 2-27 ENGAGEMENT SPEED CHECK 2-29 PARKING BRAKE ADJUSTMENT 2-30 BRAKE FLUID LEVEL INSPECTION . 2-30 BRAKE PAD INSPECTION. 2-31 BRAKE HOSE INSPECTION 2-31 AIR BLEEDING (HYDRAULIC BRAKE SYSTEM) 2-32 DRIVE CHAIN. 2-33 TRACK TENSION ADJUSTMENT 2-35 SLIDE RUNNER INSPECTION 2-37 MAXIMIZING DRIVE TRACK LIFE. 2-37 CHASSIS 2-39 SKI/SKI RUNNER . 2-39 STEERING SYSTEM 2-40 LUBRICATION 2-41 ELECTRICAL . 2-44 HEADLIGHT BEAM ADJUSTMENT . 2-44 BATTERY INSPECTION. 2-44 FUSE INSPECTION 2-52 SPEEDOMETER UNIT INSPECTION 2-54 TUNING 2-55 CARBURETOR TUNING 2-55 CLUTCH 2-62 GEAR SELECTION. 2-67 HIGH ALTITUDE TUNING 2-73 FRONT SUSPENSION . 2-74 REAR SUSPENSION 2-75 CHAPTER 3. CHASSIS STEERING 3-1 RS90/RS90R/RSG90/RST90/RST90TF. 3-1 RS90M 3-3 REMOVAL. 3-7 INSPECTION 3-7 INSTALLATION. 3-8 SKI 3-12 RS90/RS90R/RSG90 USA/Canada . 3-12 RSG90 Europe/RST90 Europe/ RST90TF. 3-13 RS90M 3-14 RST90 USA/Canada. 3-15 INSPECTION 3-16 INSTALLATION (RST90 USA/Canada) 3-1 FRONT SUSPENSION . 3-18 HANDLING NOTES 3-20 INSPECTION 3-20 INSTALLATION 3-21 CHAPTER 4. POWER TRAIN PRIMARY SHEAVE AND DRIVE V-BELT. 4-1 REMOVAL 4-3 DISASSEMBLY. 4-3 INSPECTION 4-4 ASSEMBLY. 4-6 INSTALLATION 4-9 SECONDARY SHEAVE . 4-10 DISASSEMBLY. 4-12 INSPECTION 4-12 ASSEMBLY. 4-13 INSTALLATION 4-15 DRIVE CHAIN HOUSING. 4-16 WITHOUT REVERSE MODEL . 4-16 REMOVAL 4-18 INSPECTION 4-18 INSTALLATION 4-20 WITH REVERSE MODEL. 4-21 REMOVAL 4-24 INSPECTION 4-24 INSTALLATION 4-25 SECONDARY SHAFT 4-27 REMOVAL 4-28 INSPECTION 4-29 INSTALLATION 4-29 SECONDARY SHAFT AND DRIVE CHAIN HOUSING INSTALLATION. 4-32 BRAKE . 4-34 BRAKE PAD REPLACEMENT . 4-35 BRAKE CALIPER DISASSEMBLY. 4-38 BRAKE CALIPER INSPECTION AND REPAIR 4-38 BRAKE CALIPER ASSEMBLY. 4-39 BRAKE CALIPER INSTALLATION. 4-39 INSPECTION 4-41 BRAKE MASTER CYLINDER ASSEMBLY. 4-41 INSTALLATION 4-41 SLIDE RAIL SUSPENSION 4-42 RS90/RS90R. 4-42 RSG90 4-48 RS90M 4-53 RST90. 4-59 RST90TF. 4-65 REMOVAL. 4-72 INSPECTION 4-72 ASSEMBLY. 4-73 INSTALLATION. 4-75 FRONT AXLE AND TRACK. 4-78 INSPECTION 4-79 INSTALLATION. 4-79 CHAPTER 5. ENGINE SEAT AND FUEL TANK. 5-1 RS90/RS90R/RSG90/RS90M. 5-1 BACKREST AND PASSENGER SEAT . 5-2 RST90/RST90TF 5-2 RIDER SEAT AND FUEL TANK 5-3 RST90/RST90TF 5-3 REMOVAL. 5-4 INSTALLATION. 5-4 OIL TANK . 5-5 ENGINE ASSEMBLY . 5-6 HOSE AND LEADS. 5-6 ENGINE ASSEMBLY 5-8 REMOVAL. 5-9 INSTALLATION. 5-9 EXHAUST PIPE AND MUFFLER. 5-11 INSTALLATION. 5-12 CAMSHAFTS 5-14 CYLINDER HEAD COVER . 5-14 CAMSHAFTS 5-15 REMOVAL. 5-16 INSPECTION 5-17 INSTALLATION. 5-20 CYLINDER HEAD. 5-24 REMOVAL. 5-25 INSPECTION 5-25 INSTALLATION. 5-26 VALVES AND VALVE SPRINGS. 5-28 REMOVAL. 5-29 INSPECTION 5-30 INSTALLATION. 5-34 A.C. MAGNETO ROTOR AND STARTER CLUTCH. 5-37 REMOVAL 5-38 INSPECTION 5-39 INSTALLATION 5-40 OIL PAN AND OIL PUMP 5-42 REMOVAL 5-45 INSPECTION 5-45 INSTALLATION 5-47 CRANKCASE . 5-49 CRANKCASE 5-49 CONNECTING RODS AND PISTONS. 5-51 CRANKSHAFT AND BALANCER SHAFT . 5-52 REMOVAL 5-54 INSPECTION 5-56 INSTALLATION 5-67 CHAPTER 6. COOLING SYSTEM HEAT EXCHANGER 6-1 INSPECTION 6-4 INSTALLATION 6-5 THERMOSTAT . 6-6 INSPECTION 6-7 INSTALLATION 6-7 WATER PUMP 6-9 REMOVAL 6-11 DISASSEMBLY. 6-11 INSPECTION 6-12 ASSEMBLY. 6-12 INSTALLATION 6-13 CHAPTER 7. CARBURETION CARBURETORS AND FUEL PUMP 7-1 INSPECTION 7-6 ASSEMBLY. 7-8 INSTALLATION 7-9 FUEL LEVEL ADJUSTMENT . 7-10 THROTTLE POSITION SENSOR (T.P.S.) INSPECTION AND ADJUSTMENT 7-11 INSPECTION 7-12 INSTALLATION 7-13 CHAPTER 8. ELECTRICAL SWITCH INSPECTION . 8-1 SWITCH INSPECTION. 8-1 INSPECTING A SWITCH SHOWN IN THE MANUAL 8-1 IGNITION SYSTEM 8-2 CIRCUIT DIAGRAM 8-2 TROUBLESHOOTING 8-4 IGNITION SPARK GAP 8-6 IGNITION COIL. 8-6 PICKUP COIL . 8-7 THROTTLE OVERRIDE SYSTEM (T.O.R.S.) 8-8 ENGINE STOP SWITCH 8-8 THROTTLE SWITCH 8-9 MAIN SWITCH 8-9 ELECTRICAL STARTING SYSTEM 8-10 CIRCUIT DIAGRAM 8-10 TROUBLESHOOTING 8-11 STARTER MOTOR. 8-13 CHARGING SYSTEM. 8-18 CIRCUIT DIAGRAM 8-18 TROUBLESHOOTING 8-19 BATTERY 8-20 A.C. MAGNETO 8-20 LIGHTING SYSTEM . 8-22 CIRCUIT DIAGRAM 8-22 TROUBLESHOOTING 8-24 BULB(S) 8-26 HEADLIGHT BEAM SWITCH . 8-26 HEADLIGHT RELAY. 8-26 LOAD CONTROL RELAY. 8-27 SIGNAL SYSTEM. 8-28 CIRCUIT DIAGRAM 8-28 TROUBLESHOOTING 8-30 BRAKE LIGHT SWITCH . 8-36 GEAR POSITION SWITCH (RS90R/RSG90/RST90/RST90TF). 8-36 DC BACK BUZZER (RS90R/RSG90/RST90/RST90TF). 8-36 COOLANT TEMPERATURE SENSOR 8-37 OIL LEVEL SWITCH. 8-38 FUEL SENDER. 8-38 SPEED SENSOR 8-39 GRIP WARMER SYSTEM 8-40 CIRCUIT DIAGRAM 8-40 TROUBLESHOOTING 8-42 GRIP AND THUMB WARMER COIL 8-44 THUMB WARMER ADJUSTMENT SWITCH 8-44 GRIP WARMER ADJUSTMENT SWITCH 8-45 PASSENGER GRIP WARMER (RST90/RST90TF) 8-45 PASSENGER GRIP WARMER SWITCH (RST90/RST90TF) 8-46 PASSENGER GRIP WARMER RELAY (RST90/RST90TF) 8-46 CARBURETOR HEATER SYSTEM. 8-48 CIRCUIT DIAGRAM 8-48 TROUBLESHOOTING 8-50 CARBURETOR HEATER RELAY 8-51 CARBURETOR HEATER . 8-51 SELF-DIAGNOSIS 8-52 SELF-DIAGNOSIS CODE 8-53 CHAPTER 9. SPECIFICATIONS GENERAL SPECIFICATIONS . 9-1 MAINTENANCE SPECIFICATIONS 9-4 ENGINE 9-4 POWER TRAIN. 9-9 CHASSIS 9-15 ELECTRICAL 9-17 HIGH ALTITUDE SETTINGS 9-19 TIGHTENING TORQUE 9-20 ENGINE 9-20 POWER TRAIN. 9-22 CHASSIS 9-25 GENERAL TORQUE SPECIFICATIONS. 9-26 DEFINITION OF UNITS 9-26 CABLE ROUTING 9-28 Supplementary Manual for 2006 Models - GENERAL INFORMATION SPECIAL TOOLS .1 FOR POWER TRAIN1 PERIODIC INSPECTION AND ADJUSTMENT INTRODUCTION.2 PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM2 GENERAL MAINTENANCE AND LUBRICATION CHART3 CHASSIS 5 BRAKE LEVER ADJUSTMENT (RS90N/RS90NR/RS90RS/RS90GT).5 LUBRICATION5 TUNING 8 CARBURETOR TUNING8 CLUTCH .14 GEAR SELECTION 18 FRONT SUSPENSION.24 REAR SUSPENSION .26 CHASSIS STEERING34 RS90N/RS90NR/RS90RS/RS90MS.34 RS90GT36 INSTALLATION 38 SKI 42 RS90N/RS90NR/RS90RS/RS90GT .42 RS90MS43 FRONT SUSPENSION .44 POWER TRAIN PRIMARY SHEAVE AND DRIVE V-BELT.46 DRIVE CHAIN HOUSING.47 WITHOUT REVERSE MODEL .47 INSTALLATION 49 WITH REVERSE MODEL.50 REMOVAL 53 INSTALLATION 54 SECONDARY SHAFT . 56 INSTALLATION 56 SECONDARY SHAFT AND DRIVE CHAIN HOUSING INSTALLATION 58 BRAKE 60 BRAKE CALIPER DISASSEMBLY 63 BRAKE CALIPER INSTALLATION 63 RS90N/RS90NR/RS90RS/RS90MS 64 RS90GT . 65 SLIDE RAIL SUSPENSION. 66 RS90N/RS90NR/RS90RS . 66 RS90GT . 72 RS90MS. 76 ASSEMBLY 82 INSTALLATION 83 FRONT AXLE AND TRACK 86 INSTALLATION 87 ENGINE SEAT AND FUEL TANK 88 RS90N/RS90NR/RS90RS/RS90GT 88 RS90MS. 89 EXHAUST PIPE AND MUFFLER 90 RS90MS. 90 CARBURETION CARBURETORS AND FUEL PUMP. 92 SPECIFICATIONS GENERAL SPECIFICATIONS. 94 MAINTENANCE SPECIFICATIONS 97 ENGINE . 97 POWER TRAIN 102 CHASSIS . 106 ELECTRICAL. 108 HIGH ALTITUDE SETTINGS. 110 TIGHTENING TORQUE. 111 ENGINE . 111 POWER TRAIN 113 CHASSIS . 116 GENERAL TORQUE SPECIFICATIONS 117 DEFINITION OF UNITS . 117 CABLE ROUTING . 119 © Designated trademarks and brands are the property of their respective owners. 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