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Komatsu 125-2 Series Diesel Engine Service Repair Workshop Manual
APPLICABLE MODELS :
Engine : 6D125-2;
D53A-17, D53P-17, D58E-1, D58P-1
D65E-12, D70LE-12
D85A-21, D85A-21B, D85A-21D, D85A-21S
D85P-21, D85C-21
D85E-SS-2, D85E-SS-2A
D87E-2, D87P-2, LW250-5, CS210-1,
FD250-2, FD400-2, EG220BS-2, DCA-220SSK
Engine: S6D125-2;
D60P-12, D65P-12, D65EX-12, D65PX-12
D75S-5
Engine: SA6D125-2;
PC400-6C, PC400LC-6
HD255-5
WA470-3, WA450-3 (USA)
BR500JG-1, FD, 430-2, EG300BS-5
DCA300BS-5, DCA-300SPK, J6D125E-G1-2
Engine: SAA6D125-2;
PC400-6, PC450-6, PC400AC-6
BR550JG-1, SAA6D125-P400
TABLE OF CONTENTS :
01 GENERAL
-- APPLICABLE MACHINE
-- SPECIFICATIONS
-- GENERAL ASSEMBLY DRAWING
-- ENGINE PERFORMANCE CURVE
-- WEIGHT TABLE
11 STRUCTURE AND FUNCTION
-- GENERAL STRUCTURE
-- INTAKE AND EXHAUST SYSTEM
-- ENGINE BODY
-- LUBRICATION SYSTEM
-- FUEL SYSTEM
-- COOLING SYSTEM
-- ELECTRICAL SYSTEM
-- ACCESSORY
12 TESTING AND ADJUSTING
-- ADJUSTING ENGINE SPEED SENSOR
-- ENGINE BODY
-- FUEL SYSTEM
-- PERFORMANCE TEST
-- TROUBLESHOOTING
-- TESTING AND ADJUSTING TOOL LIST
-- TESTING AND ADJUSTING DATA
13 DISASSEMBLY AND ASSEMBLY
-- DISASSEMBLY
-- ASSEMBLY
14 MAINTENANCE STANDARD
-- TURBOCHARGER
-- CYLINDER HEAD
-- VALVE AND VALVE GUIDE
-- ROCKER ARM SHAFT
-- CROSSHEAD
-- CYLINDER BLOCK
-- CYLINDER LINER
-- CRANKSHAFT
-- CAMSHAFT
-- CAM FOLLOWER AND PUSH ROD
-- TIMING GEAR
-- PISTON,PISTON RING AN PISTON PIN
-- CONNECTING ROD
-- VIBRATION DAMPER
-- FLYWHEEL AND FLYWHEEL HOUSING
-- WATER PUMP AND THERMOSTAT
-- OIL COOLER
-- OIL PUMP
-- MAIN RELIEF VALVE
-- REGULATOR VALVE AND SAFETY VALVE
-- AIR COMPRESSOR
15 REPAIR AND REPLACEMENT OF PARTS
-- REPLACING VALVE SEAT INSERTS
-- REPLACING NOZZLE HOLDER SLEEVE
-- REPLACING VALVE GUIDE
-- REPLACING CROSS HEAD GUIDE
-- GRINDING THE VALVE
-- GRINDING OF FITTING FACE OF CYLINDER HEAD
-- REPLACING CAM BUSHING
-- REPLACING CAM GEAR
-- REPLACING FLYWHEEL RING GEAR
-- PRESSURE TEST
-- REPLACING ENGINE REAR SEAL
-- REPLACING CONNECTING ROD SMALL END BUSHING
-- REPLACING MAIN BEARING CAP
-- GRINDING CRANKSHAFT
-- REPLACING WEAR SLEEVE (WHEN EQUIPPED WITH SLEEVE)
MANUAL SPECIFICATION :
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Product Code : SEBM006410
Total Pages : 399
This shop manual mainly contains the necessary technical information for operations performed in a service workshop. For ease of understanding, the manual is divided into the following chapters; these chapters are further divided into the each main group of components.
STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. In addition, this section may contain hydraulic circuit diagrams, electric circuit diagrams, and maintenance standards.
TESTING AND ADJUSTING
This section explains checks to be made before and after performing repairs, as well as adjustments to be made at completion of the checks and repairs.
Troubleshooting charts correlating "Problems" with "Causes" are also included in this section.
DISASSEMBLY AND ASSEMBLY
This section explains the procedures for removing, installing, disassembling and assembling each component, as well as precautions for them.
MAINTENANCE STANDARD
This section gives the judgment standards for inspection of disassembled parts.
The contents of this section may be described in STRUCTURE AND FUNCTION.
OTHERS
This section mainly gives hydraulic circuit diagrams and electric circuit diagrams.
In addition, this section may give the specifications of attachments and options together.
Completly bookmarked and complete searcheble so you can easily find what you are looking for. This is the same Repair Service manual your local dealer will use when doing a repair. These are real files not scans. Complete Manuals in PDF format
This (OEM) Komatsu Shop Manual has detailed illustrations as well as step by step instructions, It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using. Provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
This manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity. This is a must for the Do-It-Yourselfer! Saving Yourself $$$$$$ In Service Repair And Maintenance Costs !!!!
This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having completly searcheble PDF files instead of a hard-printed manual is that you can use the Search feature in your PDF reader software (Adobe Acrobat) to find just what your looking for and just print out the exact pages you need or all manual easily. This is the same Repair Service manual your local dealer will use when doing a repair.
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal.
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File Data
This file is sold by selection, an independent seller on Tradebit.
| File Size | 22 megabytes |
| File Type |