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Polaris Sportsman Magnum 330 330HDS 500HDS Service Manual
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Loaded with Hi Resolution illustrations, instructions, photos, and diagrams, complete to service and repair your snowmobile. Read and print pages directly from the CD.
Models Covered :
Polaris Sportsman Magnum 330
Polaris Sportsman Magnum 330HDS
Polaris Sportsman Magnum 500HDS
Manual Covers :
General :
Model Identification
Serial Number Location
Machine Dimensions
Specifications 2003 Sportsman 6x6
Publication Numbers
Paints Codes
Replacement Keys
Standard Torque Specifications
Decimal Equivalent Chart
Unit of Measure Conversion Table
Tap Drill Charts
Glossary of Terms
Maintenance :
Periodic Maintenance Chart
Pre-Ride Inspection
Recommended Lubricants and Capacities
Special Tools
Lubrication Charts
Transmission Lubrication
Front Gearcase Lubrication
Transmission Linkage Adjustment
Carburetor Adjustments
Fuel System
Compression Test
Battery Maintenance
Electrical
Coolant System Maintenance
Air Filter Service
Air Box Sediment Tube Service
Breather Filter
Recoil Housing
Engine Oil Service
Valve Clearance
Steering
Front Hub Maintenance
Exhaust System Maintenance
Brake System Inspection
Drive Chain Service
Suspension Service
Wheel Removal/Installation
Tire Inspection
Engine :
Torque Specifications
Special Tools
EH50PL Service Data
Torque Patterns
Piston Identification
Cooling System Pressure Test
Cooling System Routing/Specifications
Engine Removal
Engine Installation Notes
Cylinder Honing
Crankshaft Runout Inspection/Straightening
EH50PL Engine Lubrication
EH50PL Oil Pump Priming Procedure
EH50PL Lubrication/Oil Flow
EH50PL Engine Oil Flow Charts
EH50PL Engine Exploded Views
EH50PL Engine Top End Disassembly
EH50PL Valve Seat Service
EH50PL Cylinder Head Assembly
EH50PL Cylinder Service
EH50PL Engine Bottom End Disassembly
EH50PL Crankcase And Bearing Assembly
EH50PL Crankshaft End Play Inspection
EH50PL Counter Balancer End Play Inspection
EH50PL Oil Pump Shaft End Play Inspection
EH50PL Engine Assembly/Inspection
Sealed Recoil Disassembly/Inspection
Sealed Recoil Assembly
Spark Plug Fouling Checklist
Troubleshooting
Fuel System / Carburation :
Exploded View, Mikuni BST 34 Carburetor
Fuel Tank Asm. Exploded View
Fuel Flow Diagram
Special Tool and Jetting Guidelines
Carburetor Jetting
Main Jet/ Pilot Jet Part Numbers
CV Carburetor System Function (4 Cycle)
CV Carburetor Vent System (4 Cycle)
CV Carburetor Operation
Disassembly Notes, CV Carburetor
Cleaning, CV Carburetor
Inspection, CV Carburetor
Assembly, CV Carburetor
Float Adjustment, CV Carburetor
Needle and Seat Leakage Test
Fuel Level
Fuel Pump Service
Fuel Pump Exploded View
Troubleshooting
Body and Steering :
Torque Specifications and Special Tools
Cover/Panel Removal
Dump Box, Exploded View
Body Assembly, Exploded View
Headlight Pod, Exploded View
Side Panel Removal
Steering Assembly, Exploded View
A-Arm Replacement
Concentric Swing Arm Removal
Concentric Swing Arm Assembly/Installation
Rear Strut Stabilizer, Exploded View
Rear Swing Arm Weldment
Strut Assembly Exploded View
Front Strut Cartridge Replacement
Front Strut Ball Joint Replacement
Steering Post Assembly
Decal Replacement
PVT System :
Service Tools and Supplies
PVT System Torques
PVT System Operation Overview
PVT Maintenance/Inspection
PVT Disassembly
PVT Assembly
PVT Sealing and Ducting Components
Drive Clutch Exploded View
Drive Clutch Spring Specifications
Shift Weights
Drive Clutch Inspection
Drive Clutch Disassembly/Inspection
Drive Clutch Assembly
Drive Belt Tension
Drive Belt Removal/Inspection
Drive Belt Installation
Clutch Alignment/Offset
Drive Clutch Bushing Service
Driven Clutch Disassembly/Inspection
Driven Clutch Assembly
Driven Clutch Bushing Service
Troubleshooting
Final Drive :
Final Drive Torque Specifications
AWD Operation Overview
AWD Front Hub Removal
AWD Hub/Bearing Installation
AWD Front Hub Bearing Adjustment
AWD Front Hub Exploded
AWD Hub Seal Replacement
AWD Magnetic Coil Service
AWD Hilliard Clutch Disassembly/Inspection
AWD Armature Plate Inspection
AWD Front Drive Axle Removal
AWD Front Drive Axle Installation
AWD Front CV Joint Boot Replace
AWD Front Drive Axle Exploded View
AWD Strut Casting Seal Replacement
AWD Strut Seal Sleeve Replacement
AWD Front Prop Shaft Removal
U-Joint Disassembly
U-Joint Assembly
AWD Front Housing Removal
AWD Front Housing Disassembly
AWD Front Housing Assembly
AWD Front Housing Installation
AWD Front Housing Exploded View
Middle Axle Removal
Middle Axle Disassembly
Middle Axle Assembly
Middle Axle Installation
Middle Axle Exploded View
Middle Housing Removal
Middle Housing Service
Rear Axle Removal
Rear Axle Installation
Rear Axle Service
Transmission Service :
Special Tools and Torque Specifications
Gear Shift Selector Removal
Gear Shift Selector Disassembly
Gear Shift Selector Assembly
Gear Shift Selector Installation
Boot Replacement
Transmission Removal/Installation
Transmission Disassembly
Transmission Assembly
Transmission Exploded View
Troubleshooting
Brakes :
Specifications/Torques
Special Tools
Brake System Service Notes
Brake Noise Troubleshooting
Hydraulic Brake System Operation
Dual Hydraulic Caliper Bleeding
Brake System Main Components
Front Caliper Exploded View
Fluid Replacement/ Bleeding Procedure
Master Cylinder Disassembly
Master Cylinder Installation
Front Pad Removal
Front Pad Assembly/Adjust
Front Disc Inspection
Front Disc Removal/Replacement
Front Caliper Removal
Front Caliper Disassembly
Front Caliper Inspection
Front Caliper Assembly
Front Caliper Installation
Rear Pad Removal
Rear Pad Installation
Rear Caliper Removal/Inspection
Rear Caliper Assembly
Rear Disc Inspection
Troubleshooting
Electrical :
Special Tools and Electrical Notes
Timing Check Procedure
Transmission Gear Position Switch Test
Instrument Cluster Troubleshooting
Coolant Sensor Tests
Fan Control Circuit Operation
Fan Motor Current Draw Test
ETC System Operation
Flywheel Identification
250 Watt Alternator, Exploded View
Ignition System Testing
Ignition System Troubleshooting
Cranking Output Test
Charging System Testing
Battery Service
Head Light/ Brake Light Lamp Servicew
Starter System Testing
Starter Motor Service
Starter Drive
Starter System Troubleshooting
Wiring Diagram
This manual is the same as the manual used by workshops. Service Manual contains detailed instructions and step by step diagrams for all workshop procedures.
COMPATIBLE WITH ALL WINDOWS
WINDOWS 7, VISTA 32 and 64, XP, ME, 98, NT, 2000 ETC.
File Data
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| File Size | 1 megabytes |
| File Type | TXT |