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Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV Service Repair Manual
This original Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV manual is a detailed file and it is illustrated with clear step-by-step instructions.
The Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV pdf contains help for troubleshooting and will support you how to fix your problems immediately.
2007 Polaris Sportsman 700 / 800 / X2 800 EFI ATV Service Repair Manual
Here you will find the Complete Official Workshop Service and Repair Manual for the Polaris Sportsman ATV.
MODEL COVERED:
2007 SPORTSMAN 700 EFI
MODEL NUMBER: A07MH68AX, A07MH68AY, A07MH68AZ,A07MN68A
2007 SPORTSMAN 800 EFI
MODEL NUMBER: A07MH76A, A07MN76A, A07MH76F
2007 SPORTSMAN X2 800 EFI
MODEL NUMBER: A07TH76A, A07TN76A
This highly detailed manual is very useful and contains everything you need to repair, service, restore maintain, rebuild or diagnose your Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV.
This Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV manual is the same manual used by professional technicians, mechanics and workshops. - Perfect for all DIY persons!
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This official Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV service, repair guide, factory or workshop manual gives you the complete step by step informations on servicing, repairing and preventative maintenance. It is your essential help guide through every repair and troubleshooting procedure.
Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV Service Repair Manual for sale
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Pages: 393 pages GENERAL 1 MAINTENENCE 2 ENGINE 3 FUEL SYSTEM 4 BODY / SUSPENSION 5 CLUTCH 6 TRANSMISSION 7 FINAL DRIVE 8 BRAKES 9 ELECTRICAL 10 INTERNATIONAL 11 DETAILED INDEX: === A-Arm Replacement 5.18 Accessory Power Wiring . 10.35 Active Descent Control (ADC) Coil 10.15 Active Descent Control Gearcase 7.22 ADC Gearcase Piston Service 7.27 ADC Gearcase, Disassembly / Inspection . 7.23 ADC reservoir level inspection . 2.17 Air Box Sediment Tube . 2.21 Air Filter Service 2.20 All Wheel Drive (AWD) Coil . 10.15 Alternator / Ignition Components . 10.20 Alternator Output Test . 10.22 Auxiliary (Rear) Brake Test 2.27 Auxiliary Brake Adjustment 2.28 B Balance Shaft Gear, Removal . 3.38 Ball Joint Replacement, Front 5.19 Battery Activation, Conventional . 10.46 Battery Charging Procedure, Low Maintenance . 10.53 Battery Inspection / Removal, Low Maintenance 10.51 Battery Installation, Low Maintenance 10.51 Battery Load Test . 10.49 Battery Load Test, Low Maintenance . 10.52 Battery Maintenance 2.18 Battery Off Season Storage . 10.49 Battery Off Season Storage, Low Maintenance 10.53 Battery Open Circuit Voltage (OCV), Low Maintenance . 10.52 Battery Removal / Inspection, Conventional 10.47 Battery Terminals/Bolts 10.47 Body and Steering Torque Values 5.2 Body Assembly Exploded View 5.12, 5.13 Body Rack Exploded View 5.14 Brake Bleeding . 9.7 Brake Burnishing Procedure 9.12 Brake Caliper Exploded View . 9.5 Brake Caliper Removal, Rear 9.21, 9.23 Brake Caliper, Assembly 9.24 Brake Caliper, Front 9.14 Brake Disc, Front 9.12 Brake Disc, Inspection 9.25 Brake Hose Fitting Inspection 2.27 Brake Light / Work Light Switch Replacement 10.30, 10.31 Brake Light Switch 10.32 Brake Noise Troubleshooting 9.7 Brake Pad Inspection . 2.27 Brake Pad Install, Rear 9.20 Brake Pad Removal, Rear 9.19 Brake Pad, Rear . 9.17 Brake Pad, Removal and Installation . 9.10 Brake System Components, Std, Sportsman 9.4 Brake System Components, X2 9.3 Brake System Exploded View, International . 11.3 Brake System Exploded Views 9.3 Brake System Inspection .2.26 Brake System Overview, International 11.2 Brake, Master Cylinder Removal .9.9 Brake, Rear Auxiliary Brake 9.28 Brake, Rear Auxiliary Master Cylinder .9.26 Brake, Torque SPECIFICS 9.2 Brakes, Operation Overview .9.6 Brakes, Troubleshooting .9.29 C Cam Gear, Reassembly 3.37 Cam Gear, Removal 3.36 Camber / Caster 2.24 Cargo Box, Removal and Installation .5.26 Charging Procedure 10.49 Charging System - Break Even Test .10.22 Charging System Flow Chart 10.24 Circuit Breaker .10.26 Cleaning and Storage of ATV .2.33 Clock, Setting Time of Day .10.4 Clutch Alignment 6.14 Clutch Offset 6.14 Clutch, Troubleshooting .6.36 Combustion Chamber .3.26 Component Locations 2.8 Component Locations, Sportsman 2.7 Compression Test 2.16 Conversion Table 1.14 Cooling System 2.18 Cooling System - Coolant Level .2.19 Cooling System - Pressure Test .2.19 Cooling System - Radiator Level 2.20 Cooling System Bleeding Procedure 3.15 Cooling System Hoses 2.19 Cooling System SPECIFICS 3.14 Cooling System, Pressure Test 3.15 Crank Position Sensor Gap 10.21 Crankshaft Gear, Removal .3.38 Crankshaft Position Sensor (CPS) 4.14 Current Draw - Key Off Test 10.21 CV Boot, Replacement .7.4 CV Shaft Boot Inspection 2.28 Cylinder Head Assembly 3.28 Cylinder Head Assembly Exploded View .3.21 Cylinder Head Disassembly 3.24 Cylinder Honing To De-glaze .3.19 Cylinder Inspection .3.31 D Decal Replacement 5.2 Diagnostic Codes .10.7 Diagnostic Mode, EFI System 10.7 Diagnostic Mode, Instrument Cluster .10.4 Differential Solenoid .10.33 Drive Belt, Installation 6.13 Drive Belt, Removal/Inspection .6.12 Drive Clutch Springs .6.8 IX.2 Drive Clutch Weights 6.9 Drive Clutch, Operation 6.6 Drive Clutch, Standard Service 6.28 Drive Shaft Boot Inspection .7.4 Driven Clutch, Operation .6.6 Driven Clutch, Standard Service .6.34 E EBS Drive Clutch Service 6.15 EBS Driven Clutch Service .6.22 EBS Exploded View . 6.4, 6.5 EBS, Driven Clutch Operation .6.7 EFI Diagnostic Mode Using Instrument Cluster .10.7 EFI Operation Overview 4.7 EFI Priming / Starting Procedure .4.7 EFI Troubleshooting 4.20 Electronic Control Unit (ECU) .4.8 Engine Balance Shaft Removal 3.42 Engine Breather Hoses 2.21 Engine Camshaft Inspection 3.42 Engine Camshaft Installation .3.44 Engine Cooling System . 3.14, 3.15 Engine Cooling System Troubleshooting 3.58 Engine Crankcase Assembly 3.43 Engine Crankshaft Gear Removal 3.39 Engine Crankshaft Installation 3.44 Engine Cylinder Head Assembly 3.28 Engine Cylinder Head Inspection 3.23 Engine Cylinder Head Removal .3.22 Engine Cylinder Head Warp 3.23 Engine Cylinder Honing .3.18 Engine Cylinder Inspection .3.31 Engine Cylinder Installation 3.45 Engine Cylinder Removal 3.29 Engine Diagnostic Codes 4.19 Engine Exploded Views . 3.2, 3.3, 3.4, 3.5, 3.7, 3.8 Engine Fastener Torques 3.9 Engine Flywheel / Stator Installation .3.54 Engine Flywheel / Stator Removal .3.34 Engine Flywheel Removal .3.35 Engine Gear(s) Removal .3.36 Engine Gears, Installation 3.48 Engine Ground 2.22 Engine Head Assembly 3.55 Engine Installation Notes 3.18 Engine Lubrication .3.20 Engine Mount .2.17 Engine Oil and Filter Change .2.23 Engine Oil Flow Chart 3.20 Engine Oil Level .2.22 Engine Oil Pressure Test .3.20 Engine Oil Priming .3.53 Engine Oil Pump Installation .3.46 Engine Oil Pump Removal .3.39 Engine Piston Identification 3.14 Engine Piston Installation 3.45 Engine Piston Removal, Inspection 3.30 Engine Piston Ring Installed Gap . 3.33 Engine Piston to Cylinder Clearance . 3.32 Engine Piston to Rod Clearance . 3.32 Engine Pushrod Inspection . 3.22 Engine Removal / Install Procedure 3.16 Engine Rocker Arm Inspection . 3.22 Engine Service SPECIFICS 3.11 Engine Starter Drive Removal 3.33 Engine Starter Removal . 3.35 Engine Stator Gear Cover Seal(s) Installation 3.50 Engine Stator Installation 3.52 Engine Temperature Sensor 4.18 Engine Temperature Sensor Replacement . 4.18 Engine Temperature Sensor Test 4.18 Engine Torque Table . 3.10 Engine Troubleshooting . 3.57 Engine Valve Inspection 3.25 Engine Valve Lifter Removal, Inspection . 3.29 Engine Valve Seal/Spring Service . 3.23 Engine Valve Sealing Test . 3.29 Engine Valve Seat Reconditioning 3.26 Engine, Accessible Components 3.14 ETC Operation Test . 10.18 ETC Switch Operation . 10.18 Exhaust Breakdown, Sportsman 800 EFI . 3.59 Exhaust Pipe 2.26 Exhaust, 800 EFI 2.35 Exhaust, Dual 800 EFI 3.59 F Fan Control Circuit Operation . 10.16 Fan Control Circuit Operation / Testing . 10.16 Fan Motor Current Draw . 10.17 Final Drive Torque SPECIFICS 7.2 Flywheel / Stator Removal . 3.34 Flywheel ID . 10.19 Flywheel, Removal 3.34 Foot Well Removal / Installation . 5.5 Frame, Nuts, Bolts Fastener Inspection . 2.30 Front Cab Removal / Installation . 5.9 Front Cover Removal / Installation . 5.4 Front Drive Axle Installation 7.4 Front Drive Axle Removal 7.2 Front Gearcase - Back Lash Pad Adjustment 7.18 Front Gearcase Coil Resistance .7.14, 7.23 Front Gearcase Lubrication 2.12 Front Gearcase, Active Descent Control Exploded View 7.21 Front Gearcase, Diagnoses . 7.19 Front Gearcase, Disassembly / Inspection . 7.13 Front Gearcase, Exploded View 7.11 Front Gearcase, Installation 7.20 Front Gearcase, Operation . 7.11 Front Gearcase, Reassembly . 7.29 Front Gearcase, Reassembly / Inspection . 7.17 Front Gearcase, Removal 7.12 IX.3 IX Front Hub, Assembly 7.6 Front Hub, Disassembly 7.6 Front Storage Installation . 5.8 Front Storage Removal . 5.6 Fuel Filter . 2.16, 4.12 Fuel Injection, Component Locations . 4.5 Fuel Injection, Exploded View . 4.4 Fuel Injection, Service Notes 4.3 Fuel Injection, Special Tools 4.2 Fuel Injector 4.13 Fuel Pressure Regulator . 4.12 Fuel Pump / Tank Assembly 4.9 Fuel Sender Test 10.33 Fuel System, EFI Circuit Diagrams 4.21 Fuel Tank Location 4.6 Fuses . 10.26 G Gear / Stator Housing Seal Replacement 3.49 Gear Position Indicator Switch Test . 10.17 Gearcase, ADC Hydraulic Fluid Change 2.14 Gearcase, Front Capacity and Fluid Type 7.2 Glossary of Terms . 1.15 H Handlebar Block Installation Procedure . 5.16 Headlamp Switch Test . 10.29 Headlight Housing Replacement . 10.27 Headlight Pod Exploded View 5.15 High Beam Bulb Replacement . 10.26 High Beam Headlight Adjustment 10.28 Hydraulic Brake System Operation Overview . 9.6 I Ignition Curve 10.19 Ignition System Troubleshooting . 10.21 Instrument Cluster (Speedometer) Overview . 10.3 Instrument Cluster, Setting New Service Interval . 10.6 Interlock, Starter, 700/800 EFI . 10.36 Interlock, Starter, 800 X2 EFI . 10.37 K Keys, Replacement 1.3 L Low Beam Headlight Adjustment 10.29 Low Maintenance Battery Charging . 10.50 Low Maintenance Battery Info . 10.50 Lower Headlamp Housing Removal 10.29 Lower Headlamp Removal 10.28 Lubricants/Fluids, Polaris Brand Part Numbers 2.9 Lubricants/Fluids, Polaris Brand Symbol Identification Chart 2.10 Lubrication / Grease Points 2.11 M Maintenance Chart, Periodic 2.3 Maintenance Schedule 2.36 Misc. Tables 1.12 Model 1.2 Model Number/VIN Identification 1.2 O Oil Pump, Disassembly 3.39 Oil Pump, Reassembly 3.40 Oil Pump, Removal .3.39 P Paint Codes 1.3 Passenger Seat, Operation 5.29 Piston Ring Installed Gap 3.33 Piston to Cylinder Clearance 3.32 Piston to Rod Inspection .3.32 Plastic Inserts .5.3 Pre-ride Checklist 2.10 Propshaft, Removal 7.7 Publication Numbers .1.3 PVT Assembly 6.11 PVT Disassembly 6.10 PVT Drive Clutch Operation .6.6 PVT Drive Clutch Shift Weights .6.9 PVT Drive Clutch SPECIFICS .6.8 PVT Driven Clutch Operation 6.6 PVT Drying 2.22, 6.10 PVT Ducting .6.3 PVT Maintenance / Inspection .6.7 PVT Operation .6.6 PVT Overheating Chart 6.36 PVT Special Tools 6.2 PVT Torque Specs 6.2 PVT Troubleshooting Chart 6.37 PVT, Button to Tower Clearance . 6.17, 6.30 PVT, Clutch Alignment 6.14 PVT, Clutch Offset .6.14 PVT, Drive Belt Installation 6.13 PVT, Drive Belt Removal/Inspection .6.12 PVT, Drive Clutch Disassembly 6.15, 6.28 PVT, Drive Clutch Exploded View 6.3 PVT, Drive Clutch Reassembly 6.20, 6.32 PVT, Drive Clutch Spider Removal . 6.15, 6.29 PVT, Driven Clutch Bushing Service .6.24 PVT, Driven Clutch Disassembly 6.22 PVT, Driven Clutch Reassembly 6.25 PVT, EBS Clutch Operation .6.7 PVT, EBS Drive Clutch Bushing Service . 6.18, 6.31 PVT, EBS Drive Clutch Cover Bushing Remove/Install 6.19, 6.32 PVT, Moveable Sheave Inspection 6.18, 6.31 R Radiator 2.19 Radiator Screen Removal 5.11 Rear Cab Removal / Installation .5.10 Rear Gearcase, Assembly 7.41 Rear Gearcase, Disassembly 7.39 Rear Gearcase, Exploded View 7.43 IX.4 Rear Gearcase, Installation .7.42 Rear Gearcase, Removal .7.39 Rear Master Cylinder, Exploded View 9.26 Rear Rack Removal / Installation .5.8 Rear Storage Removal / Installation 5.11 Rear Suspension Assembly 5.22, 5.23 Relays 10.25 S See FRONT GEARCASE - CENTRALIZED HILLIARD (STANDARD on page 7.10 .7.23 Service Intervals, Speedometer 10.6 Shift Linkage Inspection .2.14 Side Panel Removal .5.4 Solenoid, Differential 10.33 Spark Plug 2.17 Special Tool, Cam Gear Installation Kit .3.37 Special Tools, Body & Steering 5.2 Special Tools, Engine .3.13 Special Tools, Final Drive .7.2 Special Tools, Speed Sensor .10.34 Specific Gravity Test, Conventional Battery 10.48 Specification, Balance Shaft Gear Bolt Torque .3.48 Specification, Brake Disc Service Limit .9.25 Specification, Brake Disc Thickness 9.25 Specification, Brake Pad Thickness 9.19 Specification, Cam Lobe Height .3.42 Specification, Cam Thrust Plate Fastener Torque 3.46 Specification, Camshaft Gear Bolt Torque .3.49 Specification, Coolant Sensor Resistance .10.16 Specification, Cylinder Head Warp .3.23 Specification, Cylinder Taper Limit 3.31 Specification, Cylinder Warp Limit 3.31 Specification, Differential Solenoid Resistance 10.33, 10.34 Specification, Differential Solenoid Torque . 10.33, 10.34 Specification, Drill and Tap Sizes 1.13 Specification, Oil Pump Bolt Torque .3.47 Specification, Oil Pump Rotor Clearance 3.40 Specification, PVT Center-to-Center Distance 6.13 Specification, PVT Component Torque Table .6.2 Specification, PVT Drive Belt Width .6.13 Specification, Speed Sensor Bolt Torque .10.34 Specification, Standard Fastener Torques 1.12 Specification, Timing Gear Alignment 3.36 Specification, Transmission Silent Chain Length 8.35 Specification, Valve Seat Contact Width 3.27 Specification, Valve Spring Free Length 3.24 Specification, Valve Stem Diameter 3.25 Specification, Valve Stem Guide I.D 3.25 Specification, Wheel Toe-Out .2.25 SPECIFICS, Body and Steering Torque Values 5.2 SPECIFICS, Brake Component Service Limits .9.2 SPECIFICS, Brake Component Torque Values 9.2 SPECIFICS, Cam Shaft 3.43 SPECIFICS, Cooling System 3.14 SPECIFICS, Crankcase Fastener Torque .3.44 SPECIFICS, Engine Lubrication 3.20 SPECIFICS, Engine Oil Pressure 3.20 SPECIFICS, Final Drive Torque Values . 7.2 SPECIFICS, Front Gearcase Lubrication Type/Capacity 7.2 SPECIFICS, Oil Baffle Bolt Torque . 3.43 SPECIFICS, Oil Pick-up Bolt Torque 3.43 SPECIFICS, Sportsman 700 EFI . 1.6 SPECIFICS, Sportsman 800 EFI . 1.8 SPECIFICS, Sportsman 800 X2 EFI . 1.10 Speed Sensor 10.34 Speedometer Installation 10.9 Speedometer Removal 10.8 Speedometer Sensor, Replacement . 10.34 Speedometer Troubleshooting Tests 10.10 Speedometer, Funtions Overview . 10.3 Starter Armature Testing . 10.40 Starter Assembly Exploded View 10.43 Starter Brush Inspection / Replacement 10.39 Starter Drive . 10.42 Starter Drive Removal 3.33 Starter Interlock .10.36, 10.37 Starter Motor, Removal 10.38 Starter Reassembly / Installation . 10.41 Starter System Flow Chart 10.44 Starter System, Troubleshooting . 10.38 Stator, Removal . 3.34 Steering . 2.24 Steering A-Arm Exploded View 5.17 Steering Lock, Exploded View . 11.4 Steering Post Assembly . 5.20 Steering Post Removal 5.20 Steering Torque Values 5.2 pecno1 Storage Compartments, Front & Rear 2.30 Strut Assembly 5.21 Strut Cartridge Replacement, Front 5.20 Suspension Adjustment . 2.28 Suspension, Front 2.28 Suspension, Rear 2.28 T Temperature / Barometric Air Pressure Sensor (T-Bap) 4.15 Throttle Cable 2.15 Throttle Inspection . 2.15 Throttle Position Sensor . 4.15 Throttle Position Sensor Initialization 4.16 Throttle Position Sensor Replacement 4.15 Tie Rod / Steering Inspection . 2.24 Timing Gear Mark Alignment 3.36 Tire Inspection 2.30 Torque Specs - Engine 3.10 Transmission . 8.19 Transmission Assembly . 8.12 Transmission Disassembly 8.7 Transmission Exploded View . 8.4 Transmission Gear Selector Removal . 8.6 Transmission Installation 8.17 IX.5 IX Transmission Mounts, Exploded View . 8.22 Transmission Removal . 8.6 Transmission Troubleshooting 8.18 Transmission, Disassembly 8.27 Transmission, Exploded View 8.20 Transmission, Install 8.25 Transmission, Output Shaft Backlash Procedure 8.33 Transmission, Reassembly . 8.32 Transmission, Removal . 8.23 Transmission, Special Tools 8.23 Troubleshooting, EFI Circuit Diagrams . 4.21 U U-joint, Disassembly and Assembly 7.7 V Valve Seal/Spring Service . 3.23 Valve Sealing Test . 3.29 Valve Seat Reconditioning . 3.26 Vent Lines 2.16 Voltage Drop Test 10.38 W Warn Winch Operation 2.31 Wheel Alignment 2.25 Wheel Installation 2.29 Wheel Removal . 2.29 Winch, Basic Wiring Diagram . 10.45 Work Light Switch 10.30 X X2, Seat Disassembly . 5.30
Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV pdf (How to fix...) - This is a specific and detailed pdf manual.
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Polaris Sportsman 700, 800, X2 800 EFI 2007 ATV Service Repair Manual
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