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Genie GTH-636 Service Manual Telehandler
Serial Number Range:
from GTH0615H-10001 to GTH0616H-10742
from GTH0615E-10000 to GTH0616E-10999
from GTH06E-11000 to GTH06E-11749
This manual includes:
Repair procedures
Fault Codes
Electrical and Hydraulic Schematics
Content:
INTRODUCTION
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1. SAFETY RULES
General Safety Rules
Section 2. SPECIFICATIONS
Machine Specifications
Performance Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Manifold Component Specifications
Air Conditioner Refrigerant Specifications
Deutz TD 2.9 Engine Specifications
Dana VDT12000 Transmission Specifications
Dana 212 Drive Axle
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3. REPAIR PROCEDURES
Introduction
Boom Components
1-1 Boom
How to Replace the Boom Wear Pads
How to Use the Quick Attachment
How to Replace the Retraction Chain
How to Replace the Extension Chains
How to Remove the Boom
How to Disassemble the Boom
1-2 Boom Lift Cylinder
1-3 Boom Extension Cylinder
1-4 Fork Level Cylinder
1-5 Hydraulic Hoses
How to Set the Steer System Pressure
How to Adjust the Fork Level Cylinder and/or Auxiliary Hose
How to Replace the Fork Level Cylinder and/or Auxiliary Hoses
OPERATORS COMPARTMENT
2-1 Operators Compartment
2-2 Machine Controls
How to Remove the Steering Column
How to Remove the Steering Wheel
How to Remove the Steer Orbitral
How to Remove the Joystick - Models with Single Joystick
How to Remove the Joystick - Models with Dual Joysticks
How to Remove the Brake Pedal Assembly
How to Remove the Gauge Cluster Assembly
FUEL AND HYDRAULIC TANKS
3-1 Fuel and Hydraulic Tanks
ENGINES
4-1 Engines
4-2 Engine Fault Codes
TRANSMISSION
5-1 Transmission
HYDRAULIC PUMP
6-1 Hydraulic Pump
How to Test the Function Pump
How to Remove the Function Pump
How to Install the Function
How to Prime the Function Pump
How to Adjust the Function Pump Standby Pressure
How to Adjust the Function Pump Pressure Compensator
MANIFOLDS
7-1 Primary Function Manifold Components - Models with Single Joystick
7-2 Primary Function Manifold Components - Models with Dual Joysticks
7-3 Secondary Function Manifold Components
7-4 Auxiliary Manifold (option) and Brake Manifold Components
7-5 Valve Adjustments - Secondary Function Manifold
How to Set the Steer System Pressure
How to Set the Parking Brake System Pressure
How to Set the Differential Lock/Joystick System Pressure
7-6 Valve Coils
AXLE
8-1 Axles
Section 4. FAULT CODES
Introduction
Diagnostic Display
Diagnostic Display
Deutz TD 2.9 L4 Engine Fault Codes
Section 5. SCHEMATICS
Introduction
Fuse Panel Layout
Electrical Component & Wire Color Abbreviation Legend
Telematics Connector Pin Legend
Electrical Symbol Legend
Hydraulic Symbols Legend
Harness Map Legend
ELECTRICAL SCHEMATICS - Harness Maps
Harness Map - Control System Power Single Joystick
Harness Map - Control System Ground Single Joystick
Harness Map - Control System Power Dual Joystick
Harness Map - Control System Ground Dual Joystick
Harness Map - Deutz TD2.9 Engine Battery Power and Ground
Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
Harness Map - Options Work Lights
Harness Map - Options Road Lights
Harness Map - Options Enclosed Cab with Heater
Harness Map - Options Enclosed Cab with HVAC
ELECTRICAL SCHEMATICS
Electrical Schematic - View 1 (to SN GTH06E-11749)
Electrical Schematic - View 2 (to SN GTH06E-11749)
Electrical Schematic - Deutz T4F Eng Harness
HYDRAULIC SCHEMATICS
Hydraulic Schematic - Single Joystick (to SN GTH06E-11749)
Hydraulic Schematic - Dual Joysticks (to SN GTH06E-11749)
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