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* BEST * CASE IH STX440 OEM SERVICE / REPAIR / WORKSHOP MANUAL ( TOTAL PAGES 1278) PDF DOWNLOAD !!

* BEST * CASE IH STX440 OEM SERVICE / REPAIR / WORKSHOP MANUAL ( TOTAL PAGES 1278) PDF DOWNLOAD !!


TOTAL PAGES: 1278

DETAILED INDEX:

About the Manual i-1
Acronyms and Abbreviations i-7
Ambient Air Pressure Sensor (019-004) 19-8
Initial Check (019-004-001) 19-8
Remove (019-004-002) 19-9
Install (019-004-026) 19-9
Battery Ground Circuit (019-008) 19-9
Voltage Check (019-008-041) 19-9
Capscrew Markings and Torque Values V-9
Capscrew Markings and Torque Values -
Metric V-10
U S Customary V-11
Cold Start Aid Circuit (019-164) 19-87
General Information 19-87
Resistance Check (019-164-038) 19-87
Check for Short Circuit to Ground (019-164-039) 19-88
Check for Short Circuit from Pin to Pin
(019-164-040) 19-88
Check for Short Circuit to External Voltage
Source (019-164-043) 19-89
Coolant Level Sensor (019-017) 19-11
Remove (019-017-002) 19-11
Install (019-017-026) 19-12
Coolant Temperature Sensor (019-019) 19-12
Initial Check (019-019-001) 19-12
Remove (019-019-002) 19-13
Install (019-019-026) 19-14
Data Bus Circuit, J1587 (019-166) 19-93
General Information 19-93
Resistance Check (019-166-038) 19-93
Check for a Short Circuit to Ground (019-166-039) 19-95
Check for Short Circuit from Pin to Pin
(019-166-040) 19-95
Data Link Circuit, J1939 (109-165) 19-89
General Information 19-89
Resistance Check (019-165-038) 19-89
Check for Short Circuit to Ground (019-165-039) 19-90
Check for a Short Circuit from Pin to Pin
(019-165-040) 19-91
Diagnostic Fault Codes F-1
Drive Belt Tension V-5
Electronic Control Module (ECM) (019-031) 19-14
Initial Check (019-031-001) 19-14
Remove (019-031-002) 19-15
Install (019-031-026) 19-15
Voltage Check (019-031-041) 19-16
ECM Calibration (019-032) 19-17
General Information 19-17
ECM Dataplate E-1
Electronic Engine Controls 19-1
General Information 19-1
Engine Position Sensor (EPS) (019-038) 19-18
Remove (019-038-002) 19-18
Install (019-038-026) 19-18
Engine Position Sensor (EPS) Circuit (019-039) 19-19
Resistance Check (019-039-038) 19-19
Check for Short Circuit from Pin to Pin
(019-039-040) 19-21
Engine Protection Warning Lamp (019-040) 19-21
General Information 19-21
Voltage Check (019-040-041) 19-22
Engine Speed Sensor (ESS) (019-042) 19-22
Remove (019-042-002) 19-22
Install (019-042-026) 19-22
Engine Speed Sensor Circuit (019-106) 19-79
Remove (019-106-002) 19-79
Install (019-106-026) 19-80
Resistance Check (019-106-038) 19-80
Check for a Short Circuit to Ground (019-106-039) 19-82
Check for Short Circuit from Pin to Pin
(019-106-040) 19-83
Engine Views E-2
Front View E-2
Rear View E-3
Fuel Pump Side View E-4
Exhaust Side View E-5
Engine Wiring Harness (019-043) 19-23
General Information 19-23
Remove (019-043-002) 19-23
Inspect for Reuse (019-043-002) 19-25
Install (019-043-026) 19-25
Fault Code 211 TF-1
Fault Code 287 TF-1
Fault Code 288 TF-1
Fault Code 319 TF-1
Fault Code 599 TF-2
Fault Code 111 TF-3
ECM Microprocessor TF-3
Fault Code 115 TF-7
Engine Speed Sensor (ESS) Circuit TF-7
Fault Code 121 TF-18
Engine Position Sensor (EPS) Circuit TF-18
Fault Code 122 or 123 TF-30
Intake Manifold Pressure Sensor Circuit TF-30
Fault Code 124 TF-41
Intake Manifold Pressure Sensor Circuit TF-41
Fault Code 131 or 132 TF-44
Accelerator Position Sensor Circuit TF-44
Fault Code 133 TF-60
Remote Throttle Position Sensor Circuit TF-60
Fault Code 134 TF-74
Remote Throttle Position Sensor Circuit TF-74
Fault Code 135 or 141 TF-89
Oil Pressure Sensor Circuit TF-89
Fault Code 143 TF-99
Oil Pressure Sensor Circuit TF-99
Fault Code 144 or 145 TF-102
Coolant Temperature Sensor Circuit TF-102
Fault Code 146 TF-113
Coolant Temperature Sensor Circuit TF-113
Fault Code 147 TF-116
Frequency Throttle Circuit TF-116
Fault Code 148 TF-126
Frequency Throttle Circuit TF-126
Fault Code 151 TF-136
Coolant Temperature Sensor Circuit TF-136
Index
Page X-2
Rac 6-10710 Released 09-00 Printed in U S A
Fault Code 153 or 154 TF-139
Intake Manifold Air Temperature Sensor Circuit TF-139
Fault Code 155 TF-150
Intake Manifold Air Temperature Sensor Circuit TF-150
Fault Code 221 or 222 TF-153
Ambient Air Pressure Sensor Circuit TF-153
Fault Code 234 TF-164
Engine Overspeed Circuit TF-164
Fault Code 241 TF-170
Vehicle Speed Sensor Circuit TF-170
Fault Code 242 TF-182
Vehicle Speed Sensor Circuit TF-182
Fault Code 243 TF-188
Engine Brake Relay Supply Circuit TF-188
Fault Code 245 TF-199
Engine Fan Clutch Supply Circuit TF-199
Fault Code 263 or 265 TF-210
Fuel Temperature Sensor Circuit TF-210
Fault Code 268 TF-220
Fuel Pressure Sensor Circuit TF-220
Fault Code 271 or 272 TF-225
Front Pumping Valve Circuit TF-225
Fault Code 273 or 274 TF-236
Rear Pumping Valve Circuit TF-236
Fault Code 275 TF-247
Front Pumping Element of the CAPS Fuel Pump TF-247
Fault Code 276 or 279 TF-250
Injection Control Valve Circuit TF-250
Fault Code 277 TF-262
Injection Control Valve TF-262
Fault Code 278 TF-279
Lift Pump Circuit TF-279
Fault Code 281 or 282 TF-289
Pumping Element TF-289
Fault Code 283 or 284 TF-292
Engine Speed Sensor TF-292
Fault Code 328 TF-302
Rear Pumping Element TF-302
Fault Code 329 TF-306
CAPS Injection Pump TF-306
Fault Code 349 TF-311
Auxiliary Speed and Pressure input Circuit TF-311
Fault Code 352 or 386 TF-323
Sensor Supply Circuit TF-323
Fault Code 385 or 444 TF-332
Remote Accelerator Control Circuit TF-332
Fault Code 387 or 443 TF-342
Accelerator Position Sensor Circuit TF-342
Fault Code 415 TF-352
Oil Pressure Sensor Circuit TF-352
Fault Code 418 TF-355
WIF Sensor Circuit TF-355
Fault Code 422 TF-358
Coolant Level Sensor Circuit TF-358
Fault Code 429 TF-372
WIF Sensor Circuit TF-372
Fault Code 431 or 551 TF-379
Idle Validation Switch Circuit TF-379
Fault Code 432 TF-391
Accelerator Pedal Circuit TF-391
Fault Code 433 TF-406
Intake Manifold Pressure Sensor Circuit TF-406
Fault Code 434 TF-414
Unswitched Battery Supply Circuit TF-414
Fault Code 441 TF-425
Unswitched Battery Supply Circuit TF-425
Fault Code 442 TF-437
Unswitched Battery Supply Circuit TF-437
Fault Code 449 TF-442
Fuel Pressure Sensor Circuit TF-442
Fault Code 451 or 452 TF-446
Fuel Pressure Sensor Circuit TF-446
Fault Code 488 TF-456
Intake Manifold Air Temperature Sensor Circuit TF-456
Fault Code 489 TF-459
Auxiliary Speed and Pressure Input Circuit TF-459
Fault Code 493 TF-471
Injection Control Valve Identifier Circuit TF-471
Fault Code 524 TF-481
Switched Droop Selection Circuit TF-481
Fault Code 527 TF-492
Dual Output Driver A TF-492
Fault Code 528 TF-500
Alternate Torque Signal Circuit TF-500
Fault Code 529 TF-507
Dual-Output Driver B TF-507
Fault Code 539 TF-518
Injection Control Valve Circuit TF-518
Fault Code 768 TF-527
Output Device Driver TF-527
Fault Lamp (019-046) 19-26
General Information 19-26
Resistance Check (019-046-038) 19-27
Check for Short Circuit to Ground (019-046-039) 19-27
Voltage Check (019-046-041) 19-28
Fault Lamp Circuit (019-047) 19-29
Voltage Check (019-047-041) 19-29
Fraction, Decimal, Millimeter Conversions V-6
Fuel Pressure/Temperature Sensor (019-153) 19-86
Remove (019-153-002) 19-86
Install (019-153-026) 19-87
General Safety Instructions i-4
Important Safety Notice i-4
General Repair Instructions i-5
Welding on a Vehicle with an Electronic
Controlled Fuel System i-5
General Cleaning Instructions i-6
Solvent and Acid Cleaning i-6
Steam Cleaning i-6
Glass or Plastic Bead Cleaning i-6
How to Use the Manual i-2
Illustrations i-3
Idle Adjust Switch (019-052) 19-29
General Information 19-29
Resistance Check (019-052-038) 19-30
Check for Short Circuit to Ground (019-052-039) 19-32
Index
Page X-3
Rac 6-10710 Released 09-00 Printed in U S A
Idle Adjust Switch Circuit (019-053) 19-32
Resistance Check (019-053-038) 19-32
Check for Short Circuit to Ground (019-053-039) 19-33
Check for Short Circuit from Pin to Pin
(019-053-040) 19-34
Idle Validation Switch (IVS) (019-054) 19-34
General Information 19-34
Resistance Check (019-054-038) 19-35
Idle Validation Switch (IVS) Circuit (019-055) 19-36
Resistance Check (019-055-038) 19-36
Check for Short Circuit to Ground (019-055-039) 19-37
Check for Short Circuit from Pin to Pin
(019-055-040) 19-38
Check for Short Circuit to External Voltage Source
(019-055-043) 19-39
Information Fault Codes TF-1
Intake Manifold Air Temperature Sensor (019-059) 19-40
Remove (019-059-002) 19-40
Install (019-059-026) 19-41
Intake Manifold Air Temperature Sensor Circuit
(019-060) 19-41
Resistance Check (019-060-038) 19-41
Check for Short Circuit to Ground (019-060-039) 19-42
Check for Short Circuit from Pin to Pin
(019-060-040) 19-43
Intake Manifold Pressure Sensor (019-061) 19-44
Remove (019-061-002) 19-44
Install (019-061-026) 19-44
Resistance Check (019-061-038) 19-44
Check for Short Circuit to Ground (019-061-039) 19-46
Check for Short Circuit from Pin to Pin
(019-061-040) 19-48
Key Switch Battery Supply Circuit (019-064) 19-48
Voltage Check (019-064-041) 19-48
Lubricating Oil Pressure Sensor (019-066) 19-50
Remove (019-066-002) 19-50
Install (019-066-026) 19-50
Resistance Check (019-066-038) 19-50
Check for a short Circuit to Ground (019-066-039) 19-52
Check for Sort Circuit from Pin to Pin (019-066-040) 19-53
Newton-Meter to Foot-Pound Conversion Chart V-8
Pipe Plug Torque Values V-12
Programmable Features and Parameters Not
Correct (019-078) 19-54
General Information 19-54
Adjust (019-078-029) 19-55
Specifications V-1
ELECTRICAL SPECIFICATIONS V-1
SENSOR SPECIFICATIONS V-2
Electronic Engine Controls - Torque Values V-3
Tachometer Circuit (019-083) 19-56
General Information 19-56
Resistance Check (019-083-038) 19-56
Check for Short Circuit to Ground (019-083-039) 19-57
Check for Short Circuit from Pin to Pin
(019-083-040) 19-57
Tap-Drill Chart - U S Customary and Metric V-13
Throttle Position Sensor (TPS) (019-085) 19-58
General Information 19-58
Resistance Check (019-085-038) 19-58
Check for Short Circuit to Ground (019-085-039) 19-59
Throttle Position Sensor (TPS) Circuit (019-086) 19-60
Initial Check (019-086-001) 19-60
Resistance Check (019-086-038) 19-60
Check for Short Circuit to Ground (019-086-039) 19-61
Check for Short Circuit from Pin to Pin
(019-086-040) 19-62
Check for Short Circuit to External Voltage
Source (019-086-043) 19-64
Transient Suppressor (019-184) 19-96
Remove (019-184-002) 19-96
Install (019-184-026) 19-97
Troubleshooting Procedures and Techniques TS-1
Troubleshooting Symptoms Charts TS-1
Communication Error - Electronic Service Tool or
Control Device TS-2
Engine Acceleration or Response Poor TS-4
Engine Decelerates Slowly TS-11
Engine Difficult to Start or Will Not Start
(Exhaust Smoke) TS-12
Engine Difficult to Start or Will Not Start
(No Exhaust Smoke) TS-17
Engine Power Output Low TS-21
Engine Runs Rough at Idle TS-28
Engine Runs Rough or Misfires TS-32
Engine Shuts Off Unexpectedly or Dies During
Deceleration TS-36
Engine Speed Surges at Low or High Idle TS-39
Engine Speed Surges Under Load or in Operating
Range TS-44
Engine Speed Surges in PTO TS-49
Engine Starts But Will Not Keep Running TS-50
Engine Will Not Reach Rated Speed (RPM) TS-53
Engine Will Not Shut Off TS-55
Fault Code Warning Lamps Stay on
(No Apparent Reason) TS-56
Fault Code Warning Lamps Do Not Illuminate TS-57
Fuel Consumption Excessive TS-58
Fuel in Coolant TS-62
Fuel in the Lubricating Oil TS-63
Low Idle Adjust Switch Does Not Work TS-65
PTO Does Not Operate TS-66
Smoke, Black -- Excessive TS-68
Smoke, White -- Excessive TS-71
Unswitched Battery Supply Circuit (019-087) 19-65
General Information 19-65
Resistance Check (019-087-038) 19-65
Check for Short Circuit to Ground (019-087-039) 19-67
Check for Short Circuit from Pin to Pin
(019-087-040) 19-69
Voltage Check (019-087-041) 19-71
Index
Page X-4
Rac 6-10710 Released 09-00 Printed in U S A
Vehicle Speed Sensor, Digital Input (019-090) 19-72
General Information 19-72
Resistance Check (019-090-038) 19-73
Check for Short Circuit to Ground (019-090-039) 19-74
Check for Short Circuit from Pin to Pin
(019-090-040) 19-75
Vehicle Speed Sensor, Magnetic Pick Up (019-091) 19-75
General Information 19-75
Remove (019-091-002) 19-76
Inspect for Reuse (019-091-007) 19-76
Install (019-091-026) 19-76
Resistance Check (019-091-038) 19-77
Check for Short Circuit to Ground (019-091-039) 19-77
Vehicle Speed Sensor Circuit (019-093) 19-78
Resistance Check (019-093-038) 19-78
Check for Short Circuit to Ground (019-093-039) 19-79
Check for Short Circuit from Pin to Pin
(019-093-040) 19-79
Vehicle Wiring Harness (019-071) 19-54
General Information 19-54
Water in Fuel Sensor (019-127) 19-84
General Information 19-84
Remove (019-127-002) 19-84
Install (019-127-026) 19-85
Resistance Check (019-127-038) 19-85
Wiring Diagram E-6
Weights and Measures - Conversion Factors


CASE IH STX440 Service and Repair Manual
File Format: PDF
Language: English
Specifications: Full Printable
Zoom IN/OUT: YES
Delivery: Instant Download!!
Requirements: Adobe PDF Reader & WinZip
Compatible: All Versions of Windows & Mac


THIS IS NOT GENERIC REPAIR INFORMATION! THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIP TO MAINTAIN, SERVICE, DIAGNOSIS AND REPAIR YOUR VEHICLE / TRUCK. COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, WIRING SCHEMATICS AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE! YOU GET EVERYTHING YOU WILL NEVER NEED ONE EASY-TO-USE PDF-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS, PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE / TRUCK OR WORKSHOP. YOU CAN BLOW UP IMAGES AND THEN PRINT OFF ENLARGED COPIES! FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE / TRUCK.

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AFTER PURCHASING THE MANUAL, IF YOU FEEL IT IS NOT AS DESCRIBED, FULL REFUND WILL BE GRANTED. NO QUESTIONS ASKED!! THATS OUR PROMISE!!

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