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► ► BEST ◄ ◄ JOHN DEERE Gator Light Duty Utility Vehicles CS and CX - TM2119 - TECHNICAL SERVICE REPAIR SHOP MANUAL - PDF DOWNLOAD
This technical manual is written for an experienced
technician and contains sections that are specifically for
this product. It is a part of a total product support
program.
The manual is organized so that all the information on a
particular system is kept together. The order of grouping
is as follows:
Table of Contents
Specifications
Component Location
System Schematic
Theory of Operation
Troubleshooting Chart
Diagnostics
Tests & Adjustments
Repair
Note: Depending on the particular section or system
being covered, not all of the above groups may be
used.
Each section will be identified with a symbol rather than a
number. The groups and pages within a section will be
consecutively numbered.
COVERS THE FOLLOWING TOPICS:
Lubricants 2-9
B
Battery
Charging 4-20
Load Test 4-21
Specifications 4-3
Test 4-20
Belt Tension Adjust, Mower Drive 8-7
Brake Switch Adjustment 4-24
Brake Switch/Blade Drive Switch Test 4-24
C
Component Location
38 Inch Mower Deck 8-4
42 Inch Mower Deck 8-5
46 Inch Mower Deck 8-6
Dash Panel 9-3
Fuel Tank 9-3
Hydrostatic Drive Traction System 6-8
Hydrostatic Power Train
Transaxle 6-7
Transaxle External 6-6
Mower Lift Linkage 8-3
Pedal Linkage Assembly 6-8
Shift Linkage 6-9
Steering 7-3
Cranking & Fuel Shutoff Solenoid
Circuit Operation 4-9
Diagnosis 4-10
D
Dash Panel Removal and Installation 9-5
Diagnostics
Charging Circuit 4-17
Cranking & Fuel Shutoff Solenoid 4-10
Gear Power Train 5-13
Headlight Circuit 4-18
Hydrostatic Power Train 6-18, 6-20
E
Electrical
AC Voltage Output Test 4-22
Battery
Charging 4-20
Load Test 4-21
Test 4-20
Charging & Headlight Circuit Operation 4-16
Charging Circuit Diagnosis 4-17
Component Location 4-7
DC Amperage Output Test 4-21
Diagnostic Information 4-4
Diagnostics 4-9
General Information 4-4
General Specifications 2-2
Ground Circuit Test 4-26
Reading Schematics 4-4
Schematic 4-5
Seat Switch Test 4-23
Specifications 4-3
Theory of Operation 4-4
Troubleshooting 4-8
Wire Color Chart 4-4
Wire Harness 4-6
Engine
General Specifications 2-2
Installation 3-5
Oil 2-8
Other Materials 3-3
Removal 3-4
Repair 3-4
Service Equipment & Tools 3-3
Specifications 3-3
F
Front Axle
Installation 9-5
Removal 9-5
Repair 9-5
Front Wheels Removal & Installation 9-4
Fuel Tank Removal and Installation 9-5
G
Gasoline
Specifications 2-8
Storage 2-8
INDEX
INDEX - 2 4/1/98
Gear Power Train
Brake
Adjustment 5-16
Component Location 5-12
Test 5-15
Clutch Actuating Spring 5-16
Component Location 5-8
Diagnostics 5-13
Drive Belt
Inspection 5-19
Installation 5-20
Specifications 5-3
Drive System Adjustment 5-15
Ground Speeds Specifications 5-4
Input Shaft
Gear & Pinion Inspect 5-25
Gear/Pinion Gear Installation 5-26
Input Shaft Gear
Disassembly 5-25
Intermediate & Drive Shaft Disassembly 5-29
Intermediate Shaft Repair 5-29
Other Materials 5-4
Rear Axle Loading Specification 5-3
Service Parts Kits 5-4
Sheave & Shift Arm Removal 5-23
Shift Linkage
Adjustment 5-17
Component Location 5-9
Removal & Installation 5-22
Specifications 5-3
Theory of Operation 5-10
Torque Specifications 5-4
Traction Drive
Belt Removal 5-18
System Component Location 5-9
System Removal 5-20
Transaxle
Brake Installation 5-33
Brake Removal 5-24
Case Halves Assembly 5-32
Case Separation 5-24
Component Location 5-6
Differential/Axle Shaft
Assembly 5-30
Disassembly 5-30
Inspection 5-30
Dimensions 5-3
Disassembly 5-23
Drive Sheave/Shift Arm Install 5-34
Gear Ratios Specifications 5-4
Gear Tooth Specifications 5-3
Idler Assembly Installation 5-32
Idler Gear Disassembly 5-28
Idler Gear Inspection 5-28
Intermediate/Drive Shaft
Inspection 5-29
Installation 5-31
Lubrication Specification 5-3
Operation 5-11
Shift Detent Removal 5-24
Shifter Detent Installation 5-33
Shifter Disassembly 5-27
Transaxle Assembly 5-30
Troubleshooting 5-5
General Specifications
Battery 4-3
Chassis 2-5
Fuel/Air system 2-2
Mower Deck Drive Belt 2-3
Spark Plug 4-3
Steering 2-5
Tires 2-5
Traction Drive Belt 2-3
Wheel & Tire 2-5
Grease 2-9
H
Hydrostatic Power Train
Brake Spring Adjustment 6-24
Brake/Neutral Return Pedal
Component Location & Operation 6-12
Pedal Travel 6-13
Theory of Operation 6-12
Component Location
Pedal Linkage Assembly 6-8
Shift Linkage 6-9
Transaxle 6-7
Transaxle External 6-6
Diagnosis 6-20
Diagnosis, General 6-18
Drive Belt Specifications 6-3
Linkage Removal/Installation 6-28
Other Materials 6-5
Repair
Specifications 6-4
Traction Drive Belt Inspection 6-26
Traction Drive Belt Installation 6-26
Traction Drive Belt Removal 6-26
Shift Linkage Adjustment 6-23
Shift Linkage Spring Adjustment 6-24
Specifications 6-3
Torque 6-4
Tests & Adjustments
INDEX
4/1/98 INDEX - 3
Traction Drive System 6-22
Theory of Operation 6-10
Traction Drive Belt Adjustment 6-22
Traction Drive Component Location 6-8
Traction Drive System
Drive Belt Tensioning System
Removal/Inspection/Installation 6-27
Transaxle
Assembly 6-40
Disassembly 6-33
Installation 6-32
Removal and Installation 6-30
Removal External Components 6-31
Transport Valve (Free-Wheel) Operation 6-13
Troubleshooting 6-15
Hydrostatic Transaxle
Assembly 6-40
Axle Loading Specification 6-3
Brake Components Wear Tolerance 6-4
Brake Torque Rating Specification 6-3
Disassembly 6-33
Drive Sheave And Fan
Installation 6-32
Removal 6-31
Drive Sheave And Fan Removal 6-33
Fan/Drive Sheave Installation 6-42
Gear Ratios Specifications 6-3
Ground Speed Specifications 6-3
Housing Case Halves Separation 6-33
Installation 6-32
Lubrication Specifications 6-3
Motor/Drive Shaft Disassemble/Inspect 6-36
Motor/Drive Shaft Installation 6-40
Output Torque Rating Specifications 6-3
Pump Input Shaft Assembly
Removal and Installation 6-38
Removal and Installation 6-30
Removal External Components 6-31
Reservoir Cover Removal 6-42
Reservoir Fill Procedure 6-42
Transaxle Components Wear Tolerance 6-4
I
Ignition
Circuit Operation 4-12
Circuit Test Points 4-14
Specifications 4-3
Ignition Switch
Removal & Installation 4-27
Test 4-25
L
Lubricant Storage 2-9
M
Mower Deck
38 Inch 8-4
42 Inch 8-5
46 Inch 8-6
Gage Wheel Adjustment 8-15
Installation 8-12
Leveling (Front-To-Rear) 8-9
Leveling (Side-To-Side) 8-8
Removal 8-10
Mower Drive Belt Replacement 8-11
Mower Lift Linkage 8-3
Mower Spindle Assembly Repair 8-14
O
Oil Filters 2-9
R
Readjusting Suspension for Mower Cut Height 8-10
Rear Wheels Removal And Installation 9-4
S
Serial Number
Engine 2-10
Gear Transaxle 2-10
Tractor Identification Number 2-10
Spark Plug Specifications 4-3
Specifications 2-2
Spindle Brake Adjustment 8-7
Starter
Amp Draw Test 4-23
Solenoid Test 4-22
Specifications 4-3
Stator Specifications 4-3
Steering
Backlash Adjustment 7-5
Column Bushings Replacement 7-5
INDEX
INDEX - 4 4/1/98
Component Location 7-3
Repair 7-4
Service Equipment & Tools 7-4
Steering Gear Removal 7-4
Synthetic Lubricants 2-9
T
Tests and Adjustments
Hydrostatic Power Train 6-22
Mower Drive Belt Tension 8-7
Spindle Brake 8-7
Torque Values
Metric 2-7
Unified Inch 2-6
Traction Drive System
Drive Belt Inspection 6-26
Drive Belt Installation 6-26
Drive Belt Operation 6-10
Drive Belt Removal 6-26
Drive Belt Tensioning System
Removal/Inspection/Installation 6-27
Tests And Adjustments 6-22
Transaxle and Shift Linkage System Operation 6-10
Transport Valve (Free-Wheel) Operation 6-13
W
Wheels Repair
This is the same type of manual used by professional Mechanics and Technicians containing step by step instructions & highly detailed exploded diagrams & pictures to show you how to complete every job correctly.
Q. Can I print out a page?
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Q. Can I use this Manual on more than one computer?
A. Yes, this Manual can be used on as many computers as required.
Q. Is this a trial or a limited version?
A. No, this is the FULL Manual without any limitations or trial periods and can be used for life.
Q, Will this Manual expire in 12 months or will I have to pay a renewal fee?
A. NO, Absolutely not! You can continue to use this Manual for life without the need to renew or pay any extra.
Q. Will this PDF Manual work on Windows & MAC computers?
A. Yes, it is fully compatible with all Windows & All MAC Computers.
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
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