Neuson 38Z3 Track Excavator Factory Service Repair Manual

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Neuson 38Z3 Track Excavator Factory Service Repair Manual

Neuson 38Z3 Track Excavator Factory Service Repair Manual Download PDF

This is the COMPLETE official full factory service repair manual for Neuson 38Z3 Track Excavator Hundreds of pages allow you to print it out in its entirety or just the pages you need!! ALL STYLES COVERED

This Neuson 38Z3 Track Excavator manual is Actual Genuine Repair Service Factory Manuals NOT 3rd party manuals

This Neuson 38Z3 Track Excavator Factory Service Repair Manual will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart By applying the knowledge in this Neuson 38Z3 Track Excavator service repair manual, any owner should be able to make the right decisions about what they need to do to maintain and repair the Neuson 38Z3 Track Excavator

The manual covers:
Operation
Important information on this service manual 1-1
Identification of warnings and dangers 1-2
Designated use and exemption from liability 1-3
Type labels and component numbers 1-4
Machine: overview 1-6
Cab overview 1-7
Cab (legend) 1-8
Instrument panel overview (up to serial no AE02803) 1-9
Instrument panel (legend) 1-10
Instrument panel overview (from serial no AG00573) 1-11
Instrument panel (legend) 1-12
Engine compartment overview (Tier 2 up to AE02803) 1-13
Engine compartment overview (Tier 3A from AG00573) 1-14
Chassis overview 1-15
Tilting the cab 1-16
Specifications
Chassis 2-1
Engine 2-1
Fuel injection pump 2-2
Engine capacities 2-2
Engine tightening torques 2-2
Hydraulic system 2-3
Auxiliary hydraulics oil flow 2-3
Undercarriage and swivel unit 2-4
Stabiliser blade 2-4
Screwable hose burst valve 2-4
Electric system 2-5
Fuse box in instrument panel 2-5
Main fuse box with relays underneath the cab 2-5
Relays 2-6
Noise levels 2-6
Vibration 2-6
Coolant compound table 2-7
Model-specific tightening torques 2-7
General tightening torques 2-7
Tightening torques for hydraulic screw connections (dry assembly) 2-7
Tightening torques for high-resistance screw connections 2-9
Dimensions model 38Z3 2-11
Lift capacity table 38Z3 2-12
Lift capacity table 38Z3 short stick + extra weight 2-13
Lift capacity table 38Z3 long stick 2-14
Lift capacity table 38Z3 with long stick + extra weight 2-15
Kinematics 2-16
Attachments 2-17
Maintenance
Fluids and lubricants 3-1
Additional oil change and filter replacement (hydraulics) 3-2
Maintenance label 3-3
Explanation of symbols on the maintenance label 3-3
Maintenance plan (overview) 3-5
Service package 3-8
Up to serial no AE02803 3-8
From serial no AG00573 3-8
Introduction 3-8
Fuel system 3-9
Specific safety instructions 3-9
Refuelling 3-9
Stationary fuel pumps 3-10
Diesel fuel specification 3-10
Bleeding the fuel system 3-10
Emptying the fuel tank 3-11
Fuel prefilter with water separator 3-11
Replacing the fuel filter 3-12
Engine lubrication system 3-13
Checking the oil level 3-13
Filling up engine oil 3-14
Changing engine oil 3-15
Replacing the engine oil filter cartridge 3-16
Cooling system 3-17
Specific safety instructions 3-17
Checking/filling up coolant 3-18
Filling up coolant 3-19
Draining coolant 3-19
Air filter 3-20
Replacing the filter 3-21
Functional check once a week of the dust valve 3-22
V-belt 3-23
Checking V-belt tension 3-23
Retightening the V-belt 3-24
Checking the V-belt of the air conditioning system 3-25
Tightening the V-belt of the air conditioning system 3-26
Pressure check 3-27
General 3-27
Checking pilot control pressure 3-27
Pressure check of variable displacement pump P1 3-28
Pressure check of variable displacement pump P2 3-29
Pressure check of gear pump P3 3-30
Secondary pressure limiting valve of the gear motor 3-30
Measuring ports: overview 3-31
Primary pressure limiting valves 3-31
Test report 3-32
Hydraulic system 3-34
Specific safety instructions 3-34
Checking the hydraulic oil level 3-35
Filling up hydraulic oil 3-36
Changing hydraulic oil 3-36
Monitoring the hydraulic oil reflux filter 3-37
Checking hydraulic pressure lines 3-38
Travelling drive 3-39
Checking the oil level and filling up oil 3-39
Draining oil 3-39
Chains 3-40
Checking chain tension 3-40
Setting the chains 3-41
Lubrication work 3-42
Stabiliser blade 3-42
Lubrication points on the swivelling console 3-42
Boom lubrication points 3-43
Lubrication points on the stick 3-43
Lubrication strip 3-44
Maintenance of attachments 3-44
Electric system 3-45
Specific safety instructions 3-45
Service and maintenance work at regular intervals 3-45
Instructions concerning specific components 3-46
Alternator 3-46
Battery 3-47
Cab 3-48
Replacing the cab filter 3-48
General maintenance work 3-49
Cleaning 3-49
General instructions for all areas of the machine 3-49
Inside the cab 3-50
Exterior of the machine 3-50
Engine compartment 3-50
Screw connections and attachments 3-50
Pivots and hinges 3-50
Engine
Engine overview 3TNV88-PNS (Tier 2) 4-1
Fuel system 4-3
Checking and adjusting valve tip clearance 4-4
Tightening order for cylinder head bolts 4-5
Checking the injection nozzles 4-6
Pressure check 4-6
Checking the nozzle jet 4-6
Injection time 4-7
Checking injection time 4-7
Setting injection time 4-8
Replacement of fuel injection pump 4-8
Adjusting engine revs 4-9
Compression 4-9
Checking the coolant thermostat 4-10
Checking the thermal switch 4-11
Oil pressure switch 4-11
Checking the coolant circuit 4-11
Engine overview 3TNV88-BPNS (Tier 3A) 4-12
Fuel system 4-14
Removing the cylinder-head cover 4-15
Checking and adjusting valve tip clearance 4-15
Tightening order for cylinder head bolts 4-16
Checking the injection nozzles 4-17
Pressure check 4-17
Checking the nozzle jet 4-17
Injection time 4-18
Checking injection time 4-18
Setting injection time 4-19
Replacement of fuel injection pump 4-20
Adjusting engine revs 4-21
Compression 4-21
Checking the coolant thermostat 4-21
Checking the thermal switch 4-22
Oil pressure switch 4-22
Checking the coolant circuit 4-23
Engine trouble 4-23
Hydraulic system
Hydraulic pump PVD-1B-32BP-11G5-4904A (up to AE02803)
PVD-1B-34BP-10G5 (from AG00573) 5-1
Pump unit: exploded view 5-3
Pilot oil supply unit 5-4
Main valve block 5-5
Ports 5-5
Legend 5-6
Main valve block diagram 5-7
Pressure limiting valves 5-8
Pump assignment 5-9
Drive counterbalancing system 5-10
Pump assignment for drive counterbalancing 5-10
Regeneration stick section 5-11
Bucket pre-tension 5-11
Flow rate adjustment of auxiliary hydraulics 5-12
Pilot valves 5-13
Joystick 5-13
Pilot valve (driving) 5-15
Pilot valve for auxiliary hydraulics 5-17
Valves 5-18
7/2 directional valve (changeover valve) 5-18
Changeover valve for SAE/ISO controls (option) 5-19
Travelling drive up to no AE00854 5-20
Function 5-21
Travelling drive starting no AE00855 5-23
Function 5-24
Swivel unit 5-26
Parking brake/multidisc brake function 5-27
Swivel joint 5-30
Sealing 5-30
Breather filter 5-31
Troubleshooting in the hydraulic system 5-32
Hydraulics diagram A4 5-33
Hydraulics diagram (legend) 5-34
Hydraulics diagram 38Z3 A3 5-35
Option diagram 1 5-36
Option diagram 2 5-37
Main valve block diagram 38Z3 A3 5-38
Electric system
Ohms Law (current, voltage, resistance); power 6-1
Measuring equipment, measuring methods 6-1
Cable colour coding 6-3
Relays 6-3
Use, mode of function 6-3
Electric units 6-4
Fuse box in instrument panel 6-4
Main fuse box with relays 6-4
Relays 6-5
Socket 6-5
Joystick tip switches 6-6
Joystick (left) 6-6
Joystick (right) 6-6
Instrument panel overview 6-6
Switch overview (up to serial no AE02803) 6-7
Switch overview (from serial no AG00573) 6-8
Alternator 6-9
Starter 6-9
Wiring diagram A4 38Z3 (legend) 6-11
Wiring diagram A4 6-12
Engine wiring harness (legend) 6-13
Engine wiring harness A4 6-14
Cab wiring harness A4 (legend) 6-15
Cab wiring harness A4 6-16
Roof wiring harness A4 6-17
Revs control wiring harness (option) 6-18
Wiring diagram A3 (legend) 6-20
Wiring diagram A3 6-21
Engine wiring harness A3 (legend) 6-22
Engine wiring harness A3 6-23
Cab wiring harness A3 (legend) 6-24
Cab wiring harness A3 6-25
Roof wiring harness A3 6-26
Revs control wiring harness (option) 6-27
Options
Air conditioning 7-3
Specific safety instructions 7-3
Specifications 7-3
Components 7-5
Compressor 7-6
Filling up the air conditioning system 7-7
Maintenance 7-8
Troubleshooting 7-9
Counterweight 7-10
Specifications 7-10
Long stick 7-10
Specifications 7-10
Control circuit (pipework) connections for grab 7-11
Attachments 7-11
3rd control circuit connections 7-12
Auxiliary hydraulics connections 7-12
Safe load indicator DE (safety valve for boom) 7-13
Position 7-13
Setting the pressure switch 7-13
Function 7-14
Wiring diagram 7-14
Safe load indicator FR (safety valves for boom and stick) 7-15
Position 7-15
Setting the pressure switch 7-15
Function 7-16
Wiring diagram 7-17
3rd control circuit 7-18
Function 7-18
Diagram 7-18
Drive interlock (antitheft protection) 7-19
Position 7-19
Disabling the drive interlock 7-19
Enabling the drive interlock 7-19
Programming 7-19
Proportional controls 7-21
Function 7-21
Ports 7-21
Overview 7-22
Wiring harness 7-23
Control valve plug assignment 7-24
Safety features 7-25
Measures to be taken in case of malfunctions 7-25
Diagnosis display 7-25
Fuel-filling pump 7-27
Connections 7-28
Service valve 7-29
Function 7-29
Automatic revs setting (Tier 3A from AG00573) 7-30
Installation 7-31
+++ lots more

The Neuson 38Z3 Track Excavator Factory Service Repair Manual contains all necessary illustrations, diagrams and specifications to guide the mechanic through any repair procedure The Neuson 38Z3 Track Excavator serivce repair manual also contains an advanced troubleshooting guide to help diagnose and correct any problem

This highly detailed Neuson 38Z3 Track Excavator Factory Service Repair Manual contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your vehicle All diagnostic and repair procedures are covered in great detail This Neuson 38Z3 Track Excavator Factory Service Repair Manual covers the same information that Professional Technicians and Mechanics have
You can view and print out the complete repair procedures with this easy to use Neuson 38Z3 Track Excavator Factory Service Repair Manual - you do not need to be skilled with a computer! Once you have found your information, just print it out and start work No more messy manuals that you have to keep replacing or cant use any more due to wear and tear

Simply print out the pages you need or print the entire manual as a whole!!!

+Detailed substeps expand on repair procedure information
+Notes, cautions and warnings throughout each chapter pinpoint critical information
+Numbered instructions guide you through every repair procedure step by step
+Bold figure number help you quickly match illustrations with instructions
+Detailed illustrations, drawings and photos guide you through every procedure
+Enlarged inset helps you identify and examine parts in detail
+Numbered table of contents easy to use so that you can find the information you need fast

This Neuson 38Z3 Track Excavator service manual also makes it easy to diagnose and repair problems with your machines electrical system Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use

Download Neuson 38Z3 Track Excavator SERVICE MANUAL!!

PRODUCT DETAILS:
File Format: PDF
Language: English
Printable: without any restriction
Delivery: Download link will appear on the checkout page after payment is complete
Requirements: Adobe PDF Reader

Complete download comes in pdf format which can work under all PC based windows operating system and Mac also It saves to your hard-drive and can be burned to CD-ROM All pages are printable No need to pay for shipping and wait for the overpriced paper textbook or CD-ROM to arrive via snail mail

$AVE $50 - $60 PER HOUR on shop labor costs You will be able to do all of the servicing yourself with this Neuson 38Z3 Track Excavator Factory service manual This high resolution downloadable manual is fully printable, you can print 1 page, 1 chapter, or the whole thing A wealth of indespensible information for any serious owner View and print any page or diagram that you want

YOU CAN EASILY find what you need using the search function and then print out only the pages you need this is the Neuson 38Z3 Track Excavator service manual you have been waiting for Incredibly detailed, step-by-step instructions and photos to guide you through all service, maintenance, repairs and tuning

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Neuson 38Z3 Track Excavator
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Excavator Engine Servicing, Neuson 38Z3 Track Excavator Disassembly, Neuson 38Z3 Track Excavator Reassembly, Neuson 38Z3 Track Excavator Fuel and Lubrication Systems, Neuson 38Z3 Track Excavator Carb Rebuild, Neuson 38Z3 Track Excavator Carb Adjustments, Neuson 38Z3 Track Excavator Electrical System, Neuson 38Z3 Track Excavator Ignition, Neuson 38Z3 Track Excavator Chassis, Neuson 38Z3 Track Excavator Charging, Neuson 38Z3 Track Excavator Starter, Neuson 38Z3 Track Excavator Battery, Neuson 38Z3 Track Excavator Switches, Neuson 38Z3 Track Excavator Wheels, Neuson 38Z3 Track Excavator Brakes, Neuson 38Z3 Track Excavator Steering, Neuson 38Z3 Track Excavator Suspension, Neuson 38Z3 Track Excavator Axles, Neuson 38Z3 Track Excavator Chassis Assembly, Neuson 38Z3 Track Excavator Servicing Information, Neuson 38Z3 Track Excavator Wiring Diagrams, Neuson 38Z3 Track Excavator Service Data, Neuson 38Z3 Track Excavator Wire/Cable/Hose Routing, Neuson 38Z3 Track Excavator Tools, Neuson 38Z3 Track Excavator Tightening Torques, Neuson 38Z3 Track Excavator Complete Engine Service, Neuson 38Z3 Track Excavator Fuel System Service, Neuson 38Z3 Track Excavator All Factory Repair Procedures, Neuson 38Z3 Track Excavator Gearbox, Neuson 38Z3 Track Excavator Exhaust System, Neuson 38Z3 Track Excavator Suspension, Neuson 38Z3 Track Excavator Fault Finding, Neuson 38Z3 Track Excavator Clutch Removal and Installation, Neuson 38Z3 Track Excavator Transmission, Neuson 38Z3 Track Excavator Front Suspension, Neuson 38Z3 Track Excavator Bodywork, Neuson 38Z3 Track Excavator Gearbox Service, Neuson 38Z3 Track Excavator Gearbox Removal and Installation, Neuson 38Z3 Track Excavator Cooling System, Neuson 38Z3 Track Excavator Detailed Specifications, Neuson 38Z3 Track Excavator Factory Maintenance Schedules, Neuson 38Z3 Track Excavator Electrics, Neuson 38Z3 Track Excavator Engine Firing Order, Neuson 38Z3 Track Excavator Brake Servicing Procedures, Neuson 38Z3 Track Excavator U-Joint Service 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Neuson 38Z3 Track Excavator
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Excavator Front Grille, Neuson 38Z3 Track Excavator Hood, Neuson 38Z3 Track Excavator Jack, Neuson 38Z3 Track Excavator Hoist, Neuson 38Z3 Track Excavator Lifting, Neuson 38Z3 Track Excavator Stands, Neuson 38Z3 Track Excavator Mud Guards, Neuson 38Z3 Track Excavator Mud Flaps, Neuson 38Z3 Track Excavator Headlight Relay, Neuson 38Z3 Track Excavator Starter Relay, Neuson 38Z3 Track Excavator Ignition Relay, Neuson 38Z3 Track Excavator Valve Stem, Neuson 38Z3 Track Excavator Window Regulator, Neuson 38Z3 Track Excavator Door Handle, Neuson 38Z3 Track Excavator Hood Hinge, Neuson 38Z3 Track Excavator Hood Latch, Neuson 38Z3 Track Excavator Wiper Blade, Neuson 38Z3 Track Excavator Wiper Motor, Neuson 38Z3 Track Excavator Washer Pump, Neuson 38Z3 Track Excavator Fuel Tank Cap, Neuson 38Z3 Track Excavator Courtesy Light, Neuson 38Z3 Track Excavator Door Jamb Switch, Neuson 38Z3 Track Excavator Door Lock, Neuson 38Z3 Track Excavator Fuel Filler Neck, Neuson 38Z3 Track Excavator Antenna, Neuson 38Z3 Track Excavator Flush, Neuson 38Z3 Track Excavator Electrical Wiring, Neuson 38Z3 Track Excavator Diagrams, Neuson 38Z3 Track Excavator Torque Specs, Neuson 38Z3 Track Excavator Torque Values, Neuson 38Z3 Track Excavator Tire Replacement, Neuson 38Z3 Track Excavator Flat Repair, Neuson 38Z3 Track Excavator Timing Belt Replacement, Neuson 38Z3 Track Excavator Routine Maintenance

Neuson 38Z3 Track Excavator

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