$16.95

Download Now
Sold by tbit on Tradebit
The world's largest download marketplace
3,251,912 satisfied buyers
Shopper Award

#❶ Hummer 6 5l Turbo Diesel Commercial Vehicle Full Service

Hummer 6 5l Turbo Diesel Commercial Vehicle Full Service Repair Manual 2000 2003.pdf


* BEST * 2000 2001 2002 2003 HUMMER 6.5L TURBO DIESEL COMMERCIAL VEHICLE SERVICE / REPAIR / WORKSHOP MANUAL (COMPLETE & EXHAUSTIVE) - PDF DOWNLOAD !!


MASSIVE MASSIVE MANUAL!! 1200+ PAGES!!

NEATLY INDEXED, SEARCHABLE, CATEGORIZED, WELL ORGANISED AND MORE IMPORTANTLY THIS IS THE SAME EXACT OEM MANUAL USED BY YOUR DEALERS!!!

WHAT ELSE YOU WANT?? JUST GO FOR IT!!


TABLE OF CONTENTS
General Information 1
Engine 2
Fuel, Emissions and Exhaust 3
Cooling System 4
Transmission/Transfer Case 5
Wheels and Tires/
Central Tire Inflation System
6
Brake System 7
Steering System 8
Axles/Suspension and Frame 9
Body 10
Heating/Ventilation/
Air Conditioning (HVAC)
11
Electrical 12
Accessories 13
Index

Index 14-1
®
5745159
A
A/C Compressor Removal 2-50
A/C System Refrigerant and Capacity 11-5
Abbreviations 1-12
Air Cleaner Assembly
Air Cleaner Filter Element Service 3-21
Air Cleaner Service 3-19
Air Conditioning/Heater Duct Replacement 11-25
Air Horn 3-21
Air Induction Hose Replacement 3-22
Air Intake Vent Line Replacement 3-23
Air Restriction Gauge 13-34
Airlift Brackets 9-48, 9-49
Airlift to Hood Seal Replacement 10-51
Anti-lock Brake System (ABS) and Automatic
Traction Control, TorqTrac 4 (TT4)
ABS ECU Replacement 7-50
ABS Modulator Replacement 7-48
Installation 7-49
Removal 7-48
ABS/TT4 Diagnostics 7-34
Fault Diagnostic Procedure 7-34
Fuse and Relay Replacement 7-50
System Description 7-34
System Operation 7-34
Armrest Replacement 10-24
Ashtray Replacement 10-20
Audio
Antenna System Test 12-157
CD Changer (Delco) Replacement 12-140
Diagnosis-Delco Audio System 12-144
Corrective Action 12-145
Identifying Concerns 12-144
Electrical Harness Replacement, Delco
Monsoon (Models 83, 84 & 91) 12-142
Electrical Harness Replacement, Delco
Standard (Model 89) 12-143
Electrical Harness Replacement, Delco
Standard (Model 90) 12-144
Electrical Harness Replacement, Delco
Standard (Models 83, 84 & 91) 12-143
Generator Whine Concerns 12-146
Overhead Console, Speaker and Amplifier
Replacement (Delco Monsoon) 12-140
Radio (Delco) Replacement 12-140
Rear Seat Audio (RSA) Unit
Replacement 12-141
Symptom Table 12-151
System Description 12-139
Test Antenna 12-146
Auxiliary Seat 13-27
Belt Replacement 13-27
Frame Replacement 13-28
Locking Pin Replacement 13-28
Replacement 13-27
Axle
Output Shaft Seal Replacement 9-25
Pinion Seal Replacement 9-26
Support and Side Mounting Brackets 9-59
Vent Line Replacement 9-23
Axle Assembly
Cover Service 9-25
Repair 9-28
Replacement 9-26
B
Basic Symptom Checks 5-14
Cuts Out, Misses 5-21
Engine Cranks but Does Not Run 5-15
Excessive Smoke 5-22
Fuel Knock/Combustion Noise 5-20
Hard Start 5-18
Hesitation, Sag, Stumble 5-20
Intermittent Condition 5-17
Lack of Power, Sluggishness, or
Sponginess 5-19
Poor Fuel Economy 5-22
Surges/Chugs 5-19
Battery
Battery Charging 12-14
Cable Maintenance 12-16
Power Distribution 12-21
3-1-02
Section 14 ndex
14-2 Index
______________________________________________________________________
®
Replacement 12-18
Splash Shield and Seal Service 12-19
Tray Replacement 12-18
Blower Motor Resistor Replacement 11-35
Body Inspection and Repair 10-3
Aluminum Repair 10-8
Fiberglass Repair 10-11
Lockbolt Failure 10-4
Rivet Failure 10-3
Rivet Replacement 10-4
Body Mount Replacement 10-61
Bolt Identification and Torque Limits (Dry) 1-13
Bolt Identification and Torque Limits (Wet) 1-14
Boost Pressure Test 2-16
Brake Master Cylinder
Bench Bleeding 7-12
Bleeding 7-12
Replacement 7-11
Brake Shift Interlock System 12-51
Brake Shift Interlock Cable Inoperative 12-51
Ignition Switch Replacement 12-51
Shift Interlock Cable Schematic 12-52
Brake System
Bleeding Instructions 7-8
Brake Line Replacement 7-14
Brake Rotor 7-32
Refinishing 7-32
Burnishing Linings and Rotors 7-10
Caliper Overhaul, Rear 7-29
Description 7-1
Diagnosis 7-2
Disc Brake Caliper Repair, Front 7-27
Front Service Brake Caliper 7-10
Hydro-Boost System
Accumulator Leakdown Test 7-8
Booster Functional Test 7-8
Noise Diagnosis 7-7
Hydro-Boost System Diagnosis 7-7
Left Parking Brake Cable Replacement 7-23
Pad Replacement, Service Brake 7-9
Parking Brake
Lever Adjustment 7-33
Lever Replacement 7-26
Switch Replacement 7-33
Parking Brake Cable Replacement, L 7-24
Parking Brake Cable Replacement, R 7-23
Pedal Replacement, Service Brake 7-17
Proportioning Valve Replacement 7-17
Rear Dual Service/Parking Brake
Adjustment 7-25
Caliper Replacement 7-20
Pad Replacement 7-18
Rod Replacement 7-25
Rotor Replacement, Service Brake 7-17
Troubleshooting 7-4
Brushguard Assembly Replacement 13-10
Bulkhead, 76 Way 5-28
Bumpers
Front Bumper and Towing Brackets 9-45
Rear Bumper Outer Mounting and
Tiedown Brackets 9-53
Rear Bumper Replacement 9-52
C
Camshaft
Bearing Replacement 2-64
Installation 2-85
Removal 2-59
Timing Chain, Sprocket and Drive Gears 2-71
Carbon Monoxide 1-2
Cargo Tiedown Replacement 10-72
Center Console Replacement 10-13
Central Tire Inflation System
Air Intake Line and Assembly 6-51
Air Leak Troubleshooting 6-32
Air Pressure Gauge 6-40
Air Pressure Gauge Lamp 6-41
Air Pressure Indicator Lines 6-45
Air Pressure Switch 6-44
Auxiliary Air Hose 6-54
Compressor Fuse 6-46
Compressor Relay 6-46
Compressor Service 6-36
Deflate Valve Assembly 6-47
3-1-02
_____________________________________________________________________
Index 14-3
®
5745159
Description 6-30
Dust Excluder Replacement 6-48
Front CTI Line Replacement 6-50
Front Supply Tube and Hose 6-49
Geared Hub Replacement 6-53
Inflate/Deflate and Tire Selector Switches 6-38
Instrument Cluster 6-37
Interior Harness 6-43
Low Pressure Alarm 6-42
Quick-Disconnect Valve and Tube 6-52
Rear CTI Line Replacement 6-50
Rear Tube Connection Shield 6-53
Spindle Extension and Seal 6-54
Supply Line 6-49
Troubleshooting 6-31
Tube Shield Replacement 6-51
Charging System
Alternator 12-22
Alternator Overhaul 12-23
Diagnostics 12-28
Cigarette Lighter Replacement 10-19, 12-68
Climate Control System
A/C Pressure Hose Replacement 11-18
Condenser Replacement 11-20
Control Head Replacement 11-16
Heater Hose Replacement 11-22
Heater/A/C Diagnosis 11-2
System Performance Checks 11-2
Compressor
Clutch Core Replacement 11-32
Clutch Rotor and/or Bearing Replacement 11-30
Replacement 11-28
Shaft Seal Replacement 11-32
Connectors
24 Way PCM-Brown 5-149
32 Way PCM-Blue 5-147
32 Way PCM-Brown 5-145
40 Way GM Engine 5-143
56 Way Instrument Panel 5-141
76 Way Bulkhead 5-138
Converter Housing
Lower Cover Replacement 5-123
Upper Cover Replacement 5-123
Crankshaft
Bearing Replacement 2-42
Connecting Rod Journal Diameter 2-97
Crankshaft and Main Bearings Removal 2-60
End Play Check 2-81
Main Journal Diameter 2-97
Pulley Replacement 2-20
Cruise Control
Cruise Control Inoperative VIN Z 12-135
Cruise Control Schematic 12-137
Cruise Control Systems 12-134 4
CTIS
CTIS Compressor Inoperative 12-53
CTIS Exhaust Valve Inoperative 12-54
CTIS Front Inflate Valve Inoperative 12-55
CTIS Rear Inflate Valve Inoperative 12-56
CTIS Schematic 12-57
Customer Assistance
Hummer Service Hotline 1-2
Service Manual Revisions 1-2
Cylinder Block
Cylinder Bore and Piston Measurement 2-62
Service 2-60
Cylinder Head
Cylinder Head And Gasket Service 2-37
Installation 2-89
Overhaul 2-72
Removal 2-55
D
Damper and Flywheel Service 2-76
Delco Compact Disc Changer Replacement 13-36
Diagnostic System Check 5-5
Diesel Fuel Injection System 3-36
Digital Ratio Adapter 12-75
Dimmer Control Switch Replacement 10-17
Door Glass
Wind Noise 10-43
Replacement 10-41
Door Stop Strap Assembly Replacement 10-41
3-1-02
14-4 Index
_______________________________________________
®
File Data

This file is sold by tbit, an independent seller on Tradebit.

File Size 1 megabytes
File Type PDF
Our Reviews
© Tradebit 2004-2024
All files are property of their respective owners
Questions about this file? Contact tbit
DMCA/Copyright or marketplace issues? Contact Tradebit