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Tm Racing Bapdahl 250-300-450 2019 Service Repair Manual
Manuals Includes info on:
1. IDENTIFICATION OF THE VEHICLE.........................................................3
2. TECHNICAL SPECIFICATIONS.................................................................7
3. DIAGNOSIS ........................................................................................19
4. REGISTRATIONS/ADJUSTMENTS.........................................................21
4.1 Checking Coolant Level ......................................................................23
4.2 Draining, Filling And Bleeding Cooling System.................................24
4.3 Hydraulic Clutch Pump.......................................................................24
4.4 Bleeding Hydraulic Clutch.................................................................25
4.5 Nissin Front Brake Pump.....................................................................26
4.6 Brembo Front Brake Pump.................................................................27
4.7 Brembo Radial Front Brake Pump ....................................................28
4.8 Brembo 16X18 Radial Front Brake Pump .........................................29
4.9 Changing Base Position Of Rear Brake Pedal.................................30
4.10 Checking Rear Brake Fluid Level........................................................30
4.11 Cleaning The Air Filter.........................................................................31
4.12 Starter Auxiliary Device......................................................................32
4.13 Accelerator Command Cables Adjustment....................................33
4.14 Adjusting Idle Speed.............................................................................33
4.15 Checking Chain Tension ......................................................................34
4.16 Chain Tension (EN/MX/SMR/SMX)........................................................34
4.17 Chain Maintenance..............................................................................35
4.18 Chain Wear.............................................................................................35
4.19 CHECKING SHOCK ABSORBER STATIC SAG................................................36
4.20 CHECKING SHOCK ABSORBER RIDER SAG.................................................36
4.21 SHOCK ABSORBER COMPRESSION ADJUSTMENT.....................................37
4.22 SHOCK ABSORBER REBOUND ADJUSTMENT ............................................38
4.23 Varying Pre-Load And Replacing Shock Absorber Spring......................38
4.24 Fork Compression Adjustment .........................................................39
4.25 Fork Rebound Adjustment.................................................................40
4.26 Varying Pre-Load And Replacing Fork Springs...............................41
4.27 Bleeding Telescopic Fork ....................................................................41
4.28 Checking Steering Bearings And Play Adjustment .......................42
4.29 ADJUSTING THE MAIN LIGHT HEIGHT ......................................................43
4.30 HEADLIGHT HEIGHT ADJUSTMENT...........................................................43
5. GENERAL OPERATIONS ......................................................................45
5.1 SEAT REMOVAL .........................................................................................47
5.2 LATERAL PANELS DETACHMENT................................................................47
5.3 RADIATOR CONVEYORS REMOVAL............................................................48
5.4 RADIATOR FINS REMOVAL ........................................................................48
5.5 Disassembly And Mounting The Front Wheel ................................49
5.6 Disassembly And Mounting The Rear Wheel...................................50
5.7 SPRAY GUARD REMOVAL ..........................................................................50
6. PARTS REMOVAL................................................................................51
6.1 MUD GUARDS REMOVAL..........................................................................53
6.2 REAR MUD GUARD REMOVAL COMPLETE
WITH LICENCE PLATE HOLDER AND DIRECTION INDICATORS...................55
6.3 REAR POSITION INDICATOR LIGHT REPLACEMENT...................................57
6.4 TAIL LIGHT REPLACEMENT........................................................................58
6.5 LICENCE PLATE HOLDER REMOVAL...........................................................60
6.6 FRONT HEADLIGHT REMOVAL/REPLACEMENT.........................................62
6.7 FRONT DIRECTION INDICATOR LIGHT REPLACEMENT ..............................63
6.8 EXHAUST UNIT..........................................................................................64
6.9 EXHAUST UNIT REMOVAL.........................................................................65
6.10 TANK REMOVAL ........................................................................................68
6.11 TANK DISMANTLING .................................................................................70
6.12 INJECTOR REPLACEMENT..........................................................................71
6.13 SWING ARM REAR SHOCK ABSORBER ......................................................73
6.14 REAR SHOCK ABSORBER ROCKERS AND TIE-ROD REMOVAL.........................75
6.15 LINKAGES ..................................................................................................77
6.16 REAR SWING ARM REMOVAL ...................................................................78
6.17 FRONT SWING ARM REMOVAL.................................................................83
6.18 FRONT SWING ARM DISMANTLING..........................................................86
6.19 STEERING PLATE/STEERING BEARINGS REMOVAL ....................................97
6.20 ACOUSTIC SIGNAL REPLACEMENT..........................................................100
6.21 MAP CHANGE SELECTOR SWITCH REPLACEMENT..................................100
6.22 COMBINATION SWITCH REPLACEMENT .................................................101
6.23 START COMMAND REPLACEMENT..........................................................102
6.24 INSTRUMENT REPLACEMENT .................................................................102
6.25 TENSION ADJUSTER REPLACEMENT .......................................................104
6.26 START CONTACTOR REPLACEMENT ........................................................104
6.27 INDICATOR LIGHT REPLACEMENT...........................................................104
6.28 CONTROL UNIT REPLACEMENT ..............................................................104
6.29 SPEED SENSOR REPLACEMENT...............................................................105
6.30 REAR STOP SENSOR REPLACEMENT .......................................................105
6.31 FRONT STOP SENSOR REPLACEMENT.....................................................106
6.32 COOLING SYSTEM ...................................................................................107
6.33 RADIATORS REMOVAL.............................................................................108
6.34 ENGINE REMOVAL FROM THE MOTORCYCLE .........................................110
6.35 ENGINE RE-MOUNTING..........................................................................119
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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