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Tecumseh 2-Cycle Engines TC/TM Series Technician Handbook
Manuals Includes info on:
CHAPTER 1 GENERAL INFORMATION...............................................................................1
GENERAL SAFETY PRECAUTIONS ................................................................................... 1
ENGINE IDENTIFICATION .............................................................................................. 3
OIL REQUIREMENTS........................................................................................................ 5
FUEL REQUIREMENTS ................................................................................................. 6
TUNE-UP PROCEDURE ..................................................................................................... 7
STORAGE............................................................................................................................ 8
CHAPTER 2 AIR CLEANERS................................................................................................9
GENERAL INFORMATION .............................................................................................. 9
OPERATION ........................................................................................................................... 9
TROUBLESHOOTING .......................................................................................................... 9
SERVICE............................................................................................................................... 9
PAPER FILTER REMOVAL AND REPLACEMENT....................................................... 10
POLYURETHANE FILTER REMOVAL AND SERVICE.................................................... 10
CHAPTER 3 CARBURETORS AND FUEL SYSTEMS .......................................................11
GENERAL INFORMATION ........................................................................................ 11
OPERATION ...................................................................................................................... 11
FUEL PRIMERS............................................................................................................. 12
COMPONENTS...................................................................................................................... 13
ENGINE TROUBLESHOOTING ....................................................................................... 16
TROUBLESHOOTING CARBURETION—TC/TM SERIES .................................................... 17
TESTING................................................................................................................................... 19
SERVICE................................................................................................................................. 19
CARBURETOR PRE-SET AND ADJUSTMENT.................................................................. 19
CARBURETOR DISASSEMBLY ....................................................................................... 20
CARBURETOR INSPECTION ................................................................................................. 20
CARBURETOR ASSEMBLY................................................................................................... 21
FUEL TANK SERVICE.......................................................................................................... 24
CHAPTER 4 GOVERNORS AND LINKAGE ..........................................................25
GENERAL INFORMATION ............................................................................................... 25
OPERATION .................................................................................................................... 25
COMPONENTS................................................................................................................... 25
TROUBLESHOOTING ...................................................................................................... 26
ENGINE OVERSPEEDING............................................................................................. 26
ENGINE SURGING.............................................................................................................. 26
SERVICE.......................................................................................................................... 26
GOVERNOR ADJUSTMENT ................................................................................................ 26
CHAPTER 5 REWIND STARTERS......................................................................................28
GENERAL INFORMATION .................................................................................................... 28
OPERATION ......................................................................................................................... 28
TC TYPE I ............................................................................................................................. 28
TC TYPE II/TM ................................................................................................................... 28
COMPONENTS........................................................................................................................ 28
SERVICE................................................................................................................................. 28
DISASSEMBLY PROCEDURE ............................................................................................ 28
ASSEMBLY PROCEDURE ..................................................................................................... 29
CHAPTER 6 IGNITION ........................................................................................................30
GENERAL INFORMATION .................................................................................................. 30
OPERATION ............................................................................................................................... 30
COMPONENTS........................................................................................................................ 30
IGNITION TROUBLESHOOTING ........................................................................................... 31
TESTING..................................................................................................................................... 32
SERVICE.................................................................................................................................... 32
AIR GAP SETTING .............................................................................................................. 32
SPARK PLUG SERVICE......................................................................................................... 32
CHAPTER 7 INTERNAL ENGINE AND CYLINDER ...................................................33
GENERAL INFORMATION .................................................................................................. 33
OPERATION ............................................................................................................................ 33
MANUAL COMPRESSION RELEASE.................................................................................... 33
COMPONENTS...................................................................................................................... 34
TROUBLESHOOTING ...................................................................................................35-36
TESTING................................................................................................................................. 37
ENGINE KNOCKS ............................................................................................................. 37
ENGINE OVERHEATS ....................................................................................................... 37
SURGES OR RUNS UNEVENLY .................................................................................... 37
ENGINE MISFIRES.............................................................................................................. 37
ENGINE VIBRATES EXCESSIVELY .................................................................................... 38
LACKS POWER OR WILL NOT START.............................................................................. 38
SERVICE.............................................................................................................................. 38
GENERAL INFORMATION ................................................................................................... 38
DISASSEMBLY PROCEDURE—TC TYPE 1 AND TC TYPE II ...................................38-40
BEARING AND SEAL SERVICE—TC TYPE I AND TC TYPE II ........................................ 40
ASSEMBLY—TC TYPE I AND TC TYPE II .............................................................41-43
DISASSEMBLY—TM .....................................................................................................43-44
BEARING AND SEAL SERVICE—TM................................................................................. 44
ASSEMBLY—TM .............................................................................................................45-47
CHAPTER 8 ENGINE SPECIFICATION AND SEARS CRAFTSMAN
CROSS-REFERENCE .48
TORQUE SPECIFICATIONS ......................................................................................... 48
ENGINE SPECIFICATIONS................................................................................ 49
SEARS CRAFTSMAN CROSS REFERENCE..................................................... 50
CHAPTER 9 EDUCATIONAL MATERIALS AND TOOLS.............................................51-54
Index
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