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HYDRO-GEAR ZT-5400 Powertrain 2010 Service Manual
Manuals Includes info on:
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Description and Operation . . . . . . . . . . . . . . . . . . . .2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . .3
External Features . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .6
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . .6
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Tool Safety.............................. . . . .7
Work Area Safety . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Servicing Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Service and Maintenance . . . . . . . . . . . . . . . . . . . . .9
External Maintenance . . . . . . . . . . . . . . . . . . . . . . . .9
Service and Maintenance Procedures . . . . . . . . . . .9
Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Fluid Volume and Level . . . . . . . . . . . . . . . . . . . . . . .9
Fluid Change Procedure . . . . . . . . . . . . . . . . . . . . .10
Purging Procedures . . . . . . . . . . . . . . . . . . . . . . . . .11
Return To Neutral Setting . . . . . . . . . . . . . . . . . . . .12
2-Speed Option Settings . . . . . . . . . . . . . . . . . . . . .13
Tear Down and Reassembly . . . . . . . . . . . . . . . . . .14
How to Use This Manual . . . . . . . . . . . . . . . . . . . . .14
General Instructions . . . . . . . . . . . . . . . . . . . . . . . .14
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Transaxle Removal . . . . . . . . . . . . . . . . . . . . . . . . .16
Fan and Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Axle Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . .17
Return to Neutral Assembly Option . . . . . . . . . . . . .18
Control Arm Assembly . . . . . . . . . . . . . . . . . . . . . .19
Filter And Filter Cover . . . . . . . . . . . . . . . . . . . . . . .20
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .21
2-Speed Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Bypass Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Side Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Axle Shaft And Planetary Gear Set . . . . . . . . . . . .25
Charge Pump And Oil Tube . . . . . . . . . . . . . . . . . .26
Input Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Swashplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Center Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Brake Assembly And Motor Shaft . . . . . . . . . . . . . .30
Motor Cyl Block, 2-Speed Shaft & Swashplate . . . .31
Center Section And Magnet . . . . . . . . . . . . . . . . . .32
Assembly After A Complete Teardown . . . . . . . . 33-34
Screw Tightening Sequence . . . . . . . . . . . . . . . . . .35
Alternate Castle Nut Torque Method . . . . . . . . . . . .36
ZT-5400 Powertrain Exploded View . . . . . . . . . 38-39
Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . 40-41
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
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