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Dacia 1304 1305 1307 Pick-UP 2004 Service Repair Manual
Manuals Includes info on:
General poinds vehicle
SPECIFICATIONS
Engine – Clutch - Gearbox ........................... 01-1
Vehicle identification ................................. 01-2
02 LIFTING
Mobile jack and protection route .................. 02-1
Elevator positioned under the carriage body... 02-2
03 TOWING
All types ........................................................ 03-1
04 LUBRICANTS CONSUMABLES
Conditions ..................................................... 04-1
05 DRAINING AND FILLING
Engine ............................................................ 05-1
Gearbox ......................................................... 05-2
Rear axle differential ..................................... 05-3
07 VALUES AND SETTINGS
Dimensions .................................................... 07-1
Capacity - Qualities ....................................... 07-4
Driving belts tightening and tightening
checking ........................................................ 07-5
Cylinder head tightening and retightening .... 07-7
Wheeles and tyres ......................................... 07-8
Brakes ........................................................... 07-9
Heights under carriage body ......................... 07-10
Control values of the front axle angles ..........07-11
Control values of the rear axle angles ........... 07-15
Engine and peripherics
10 ENGINE AND LOWER ENGINE UNITS
Ingredients .................................................... 10-1
Identification ................................................. 10-2
Measurement of oil consumption .................. 10-4
Oil pressure checking .................................... 10-6
Oil filter replacement .................................... 10-7
Engine Dismounting - Remounting ............... 10-8
Engine and gearbox
Dismounting - Remounting ........................... 10-11
Tightening by screwing up moments ............ 10-14
Characteristics .............................................. 10-15
Dismounting - Mounting ............................... 10-23
Replacement of the distribution annular
oil seal ........................................................... 10-55
Distribution cap ............................................ 10-56
Tightener and distribution chain ................... 10-59
Camshaft ....................................................... 10-61
Lower crankcase ........................................... 10-64
Oil pump ....................................................... 10-66
12 FUEL MIXTURE
Characteristics .............................................. 12-1
Injector valve body ....................................... 12-2
Inlet exhaust manifold .................................. 12-3
13 PUMP SUPPLY
Fuel filter (injection engine) ........................ 13-1
14 ANTIPOLLUTION
Gasoline vapours reaspiration ...................... 14-1
Carbon can ................................................... 14-2
Carbon can valve ......................................... 14-3
16 STARTING AND CHARGING
Alternator ..................................................... 16-1
Starter ........................................................... 16-20
17 IGNITION AND INJECTION
Spark plugs ................................................... 17-1
Operation principle ...................................... 17-3
Description of the system ............................. 17-4
Diagnostic ..................................................... 17-23
Electronic Control Unit ................................ 17-30
Rotation sensor ............................................ 17-31
Engine temperature sensor ........................... 17-32
Oxygen sensor .............................................. 17-33
Induction coil ................................................17-34
Spark plugs set ............................................. 17-35
19 COOLING - EXHAUST - FUEL TANK
Characteristics .............................................. 19-1
Filling and aeration of the cooling system ... 19-2
Control ......................................................... 19-3
Cooling radiator ........................................... 19-7
Cooling G.M.V. ............................................ 19-8
Cooling G.M.V. thermocouple checking
(for Pick-Up with C.A.) ............................... 19-9
Water pump .................................................. 19-10
Water pump cover ........................................ 19-11
Thermostat ................................................... 19-12
Exhaust assemby .......................................... 19-13
Fuel tank assembly ....................................... 19-15
Electric fuel pump ........................................ 19-16
Fuel level sensor .......................................... 19-18
Transmission
20 CLUTCH
Characteristics .............................................. 20-1
Identification ................................................ 20-2
Clutch disk-mechanism ................................ 20-3
Clutch fork replacement ............................... 20-5
21 MANUAL GEARBOX
Identification................................................. 21-1
Sections ........................................................ 21-2
Diagnostics ................................................. 21-6
Characteristics .............................................. 21-9
Tightening moments ..................................... 21-10
Ingredients.. .................................................. 21-11
Dismounting - Remounting .......................... 21-12
Repair ........................................................... 21-16
Back cap ....................................................... 21-45
Control shaft annular oil seal replacement ... 21-46
Speedometer endless screw pinion
replacement .................................................. 21-47
Velocity step V syncroniser replacement ..... 21-48
Clutch shaft annular oil seal replacement .... 21-49
Propeller shaft annular oil replacement ....... 21-50
29 DRIVE SHAFTS
Front cross transmission ............................... 29-1
Bellows towards to the gearbox ................... 29-5
Bellows towards the wheel .......................... 29-7
Longitudinal transmission (cardanic) .......... 29-8
Chassis
30 GENERAL
General principle schedule of a brake circuit
in parallel with by-pass circuit ..................... 30-1
Tightening moments (daN) .......................... 30-2
The dimensions of main braking elements ... 30-7
Brake connections and sewerage ................. 30-8
Brake fluid ................................................... 30-9
Braking circuit purging ................................ 30-10
Diagnostic .................................................... 30-11
The influence of angles ................................ 30-16
Steering preliminary checkings and
adjustment possibilities ................................ 30-18
Front axle checking-adjustment ................... 30-19
Diagnostic .................................................... 30-22
31 FRONT BEARING ELEMENTS
Upper arm .................................................... 31-1
Elastic bushing, upper arm ball joint ........... 31-4
Lower arm .................................................... 31-6
Elastic bushing, lower arm ball joint ........... 31-9
Brake gaskets................................................ 31-11
Brake caliper................................................. 31-13
Brake disk..................................................... 31-17
Brake caliper support ................................... 31-20
Steering knuckle............................................ 31-21
Steering knuckle bearing............................... 31-24
Characteristics of front suspension
main elements ............................................... 31-26
Suspension - Tightening moments ............... 31-27
Front shock absorber .................................. 31-28
Front suspension spring .............................. 31-32
Front stabilizer rod ...................................... 31-33
33 REAR BEARING ELEMENTS
Plate drive rear axle ..................................... 33-1
Brake drum................................................... 33-4
Brake cylinder.............................................. 33-6
Brake shoes.................................................. 33-8
Bearing (39 x 68 x 37)................................ 33-10
Plate drive rear axle differential .................. 33-11
Non drive plate rear axle ............................. 33-20
Non drive pipe rear axle ............................. 33-22
Cast iron rear drive axle .............................. 33-24
Cast iron rear drive axle differential ........... 33-27
Shock absorber ............................................ 33-34
Spring .......................................................... 33-35
Rear antiroll rod .......................................... 33-36
35 WHEELS AND TYRES
Characteristics ............................................. 35-1
Wheels balancing ........................................ 35-4
36 STEERING ASSEMBLY
Characteristics, tightening couplers ............ 36-1
Setting the steering gear central point ......... 36-3
Noise absorber bearing ................................ 36-5
Pusher adjustment ........................................ 36-7
Adjustable steering auxiliary
connecting rod ............................................ 36-12
Steering wheel shaft bushing ....................... 36-14
Steering gear shaft ....................................... 36-16
37 MECHANICAL ELEMENTS CONTROLS
Brake pump.................................................. 37-1
Servobrake................................................... 37-5
Air filter – servobrake retainer valve........... 37-8
Handbrake ................................................... 37-9
Handbrake control lever .............................. 37-10
Handbrake primary and secondary cable .... 37-11
Brake limiter ............................................... 37-13
Brake pedal and clutch ................................ 37-15
Clutch cable - Clutch stroke adjustment ..... 37-16
The steering column support assy
and fire wall ................................................. 37-17
Throttle pedal .............................................. 37-18
Gearbox control mechanism ........................ 37-19
38 ELECTROVACUUMATIC CONTROL SYSTEM
4X4 COUPLING
Presentation ................................................. 38-1
Electrovacuumatic control adjustment ........ 38-3
Vacuum capsule ........................................... 38-5
Electrovalve ................................................ 38-6
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
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