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Mitsubishi S4L2 Diesel Engine Service Repair Workshop Manual
This is Mitsubishi S4L2 Diesel Engine Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.
All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your Mitsubishi S4L2 Diesel Engine.
Manual Covers:
GENERAL INFORMATION
1 MODEL IDENTIFICATION AND SERIAL NUMBER LOCATION
1.1 Model identification location
1.2 Serial Number Location
2 COMPONENT LOCATION
2.1 S3L/S3L2
2.2 Engine S3L-T/S3L2-T
2.3 S4L/S4L2
2.4 Engine S4L-T/S4L2-T
3 SPECIFICATIONS
OVERHAUL INSTRUCTIONS
4 DETERMINING WHEN TO OVERHAUL THE ENGINE
5 COMPRESSION PRESSURE MEASUREMENT
5.1 Inspection
5.2 Measurement
6 TROUBLESHOOTING
6.1 General
6.2 Engine troubleshooting
6.3 Starting system troubleshooting
7 BASIC PRECAUTIONS FOR DISASSEMBLY AND ASSEMBLY
7.1 Disassembly
7.2 Assembly
DISASSEMBLY
8 PREPARATION FOR DISASSEMBLY
8.1 Engine oil draining
8.2 Coolant draining 1
9 ELECTRICAL SYSTEM
9.1 Starter
9.2 Alternator
10 Cooling System
10.1 Cooling fan removal
10.2 Thermostat case removal
10.3 Water pump assembly removal
11 Fuel System
11.1 Fuel injection pipe removal
11.2 Fuel injection nozzle removal
11.3 Governor assembly removal
11.4 Governor weight removal
11.5 Fuel injection pump removal
12 Lubrication System
12.1 Oil filter removal
12.2 Pressure relief valve removal
12.3 Oil pressure switch removal
13 AIR INLET SYSTEM AND EXHAUST SYSTEM
13.1 Exhaust manifold removal
13.2 Air inlet cover removal
14 CYLINDER HEAD AND VALVE MECHANISM
14.1 Rocker shaft assembly removal
14.2 Rocker shaft disassembly
14.3 Cylinder head bolt removal
14.4 Cylinder head assembly removal
14.5 Valve and valve spring removal
14.6 Valve stem seal removal
15 Timing Gears and Flywheel
15.1 Flywheel removal
15.2 Rear plate removal
15.3 Oil seal case removal
15.4 Tappet removal
15.5 Speedometer driven gear removal
15.6 Crankshaft pulley removal
15.7 Timing gear case removal
15.8 Timing gear backlash measurement
15.9 Idler gear removal
15.10 Camshaft removal
15.11 Fuel injection pump camshaft removal
15.12 Gear removal (when required)
15.13 Oil pump removal
15.14 Front plate removal
16 Cylinder Block, Crankshaft, Pistons and Oil Pan
16.1 Oil pan removal
16.2 Oil screen removal
16.3 Thrust clearance measurement for connecting rod big end
16.4 Connecting rod cap removal
16.5 Piston removal
16.6 End play measurement for crankshaft
16.7 Main bearing cap removal
16.8 Crankshaft removal
16.9 Piston separation from connecting rod
INSPECTION
17 CYLINDER HEAD AND VALVE MECHANISM
17.1 Cylinder head
17.2 Rocker arms and rocker shaft
17.3 Valve springs
17.4 Valve push rods
17.5 Valves, valve guides and valve seats
17.6 Combustion jet replacement
18 TIMING GEARS AND FLYWHEEL
18.1 Camshaft
18.2 Fuel injection pump camshaft
18.3 Tappets
18.4 Idler gear
18.5 Flywheel and ring gear
19 CYLINDER BLOCK, CRANKSHAFT, PISTONS AND OIL PAN
19.1 Pistons, Piston Rings and Piston Pins
19.2 Connecting rods
19.3 Crankshaft
19.4 Cylinder block
ASSEMBLY
20 Cylinder Block, Crankshaft, Pistons and Oil pan
20.1 Main bearing installation
20.2 Crankshaft installation
20.3 Main bearing cap installation
20.4 Side seal installation
20.5 Piston assembling to connecting rod
20.6 Piston ring installation
20.7 Piston and connecting rod installation
20.8 Connecting rod cap installation
20.9 Oil screen installation
20.10 Oil pan installation
21 Timing Gears and Flywheel
21.1 Front plate installation
21.2 Oil pump installation
21.3 Engine turning
21.4 Engine turning
21.5 Camshaft installation
21.6 Idler gear installation
21.7 Timing gear case installation
21.8 Crankshaft pulley nut tightening
21.9 P.T.O. gear installation
21.10 Speedometer driven gear installation
21.11 Tappet installation
21.12 Oil seal case installation
21.13 Rear plate installation
21.14 Flywheel installation
22 CYLINDER HEAD AND VALVE MECHANISM
22.1 Cylinder head bottom face cleaning
22.2 Valve stem seal installation
22.3 Valve spring installation
22.4 Installing valve block
22.5 Cylinder head gasket installation
22.6 Cylinder head installation
22.7 Cylinder head bolt tightening
22.8 Valve push rod installation
22.9 Rocker shaft assembling
22.10 Rocker shaft assembly installation
22.11 Valve clearance adjustment
22.12 Rocker cover installation
23 Air Inlet System and Exhaust System
23.1 Air inlet cover installation
23.2 Exhaust manifold installation
24 Fuel System
24.1 Fuel injection nozzle installation
24.2 Fuel injection pump installation
24.3 Flyweight assembly installation
24.4 Sliding sleeve installation
24.5 Governor assembly installation
24.6 Fuel injection line installation
25 Lubrication system
25.1 Pressure relief valve installation
25.2 Oil filter installation
25.3 Oil pressure switch installation
26 Cooling system
26.1 Water pump installation
26.2 Thermostat installation
26.3 Cooling fan installation
26.4 Thermoswitch and thermounit combination installation
27 Electrical System
27.1 Glow plug installation
27.2 Alternator installation
ELECTRICAL SYSTEM
28 GENERAL
28.1 Specifications (standard)
28.2 Wiring diagrams STARTER
29.1 Disassembly
29.2 Inspection
29.3 Assembly
29.4 Inspection and Testing after Assembly
30 ALTERNATOR
30.1 Disassembly
30.2 Inspection
30.3 Assembly
31 KEY SHUTOFF SYSTEM (ETS solenoid type)
31.1 General
31.2 Cord color (standard)
31.3 Shutoff solenoid installation
31.4 Inspection after assembly
32 KEY SHUTOFF SYSTEM (ETR solenoid type)
32.1 General
32.2 Cord color (standard)
32.3 Shutoff solenoid installation
33 AUTOMATIC GLOW SYSTEM
33.1 General
33.2 Glow timer specification (standard)
33.3 Glow plug relay specifications (standard)
33.4 Glow plug inspection
COOLING SYSTEM
34 GENERAL
34.1 Schematic
34.2 Specifications (standard)
35 INSPECTION
35.1 Water pump
35.2 Thermostat (standard)
35.3 Thermoswitch (standard)
35.4 Thermounit (standard)
LUBRICATION SYSTEM
36 GENERAL
36.1 Schematic
36.2 Specifications
37 INSPECTION
37.1 Oil pump
37.2 Oil pressure switch
37.3 Pressure rel
+++ lots more...
For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.
Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.
Written by the manufacturers, Mitsubishi S4L2 Diesel Engine Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This Mitsubishi S4L2 Diesel Engine Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!
THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. Mitsubishi S4L2 Diesel Engine Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.
The Mitsubishi S4L2 Diesel Engine Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this Mitsubishi S4L2 Diesel Engine Service Repair Workshop Manual for later use!
This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.
Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
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Lubrication System Mitsubishi S4L2 Diesel Engine Engine Cooling System Mitsubishi S4L2 Diesel Engine Engine Control System Mitsubishi S4L2 Diesel Engine Fuel System Mitsubishi S4L2 Diesel Engine Exhaust System Mitsubishi S4L2 Diesel Engine Starting System Mitsubishi S4L2 Diesel Engine Accelerator Control System Mitsubishi S4L2 Diesel Engine Clutch Mitsubishi S4L2 Diesel Engine Transaxle and Transmission Mitsubishi S4L2 Diesel Engine Driveline Mitsubishi S4L2 Diesel Engine Front Axle Mitsubishi S4L2 Diesel Engine Rear Axle Mitsubishi S4L2 Diesel Engine Front Suspension Mitsubishi S4L2 Diesel Engine Rear Suspension Mitsubishi S4L2 Diesel Engine Road Wheels and Tires Mitsubishi S4L2 Diesel Engine Brake System Mitsubishi S4L2 Diesel Engine Parking Brake System Mitsubishi S4L2 Diesel Engine Brake Control System Mitsubishi S4L2 Diesel Engine Steering System Mitsubishi S4L2 Diesel Engine Steering Control System Mitsubishi S4L2 Diesel Engine Seat Belt Mitsubishi S4L2 Diesel Engine Seat Belt 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Mitsubishi S4L2 Diesel Engine Body Electrical System Mitsubishi S4L2 Diesel Engine Heating,Ventilation, Air Conditioning Mitsubishi S4L2 Diesel Engine Lubrication & Maintenance Mitsubishi S4L2 Diesel Engine Suspension Mitsubishi S4L2 Diesel Engine Differential & Driveline Mitsubishi S4L2 Diesel Engine Vehicle Quick Reference Mitsubishi S4L2 Diesel Engine Brakes Mitsubishi S4L2 Diesel Engine Cooling Mitsubishi S4L2 Diesel Engine Audio/Video Mitsubishi S4L2 Diesel Engine Chime/Buzzer Mitsubishi S4L2 Diesel Engine Electronic Control Modules Mitsubishi S4L2 Diesel Engine Engine Systems Mitsubishi S4L2 Diesel Engine Heated Systems Mitsubishi S4L2 Diesel Engine Horn Mitsubishi S4L2 Diesel Engine Ignition Control Mitsubishi S4L2 Diesel Engine Instrument Cluster Mitsubishi S4L2 Diesel Engine Lamps Mitsubishi S4L2 Diesel Engine Message Systems Mitsubishi S4L2 Diesel Engine Power Systems Mitsubishi S4L2 Diesel Engine Restraints Mitsubishi S4L2 Diesel Engine Speed Control Mitsubishi S4L2 Diesel Engine Vehicle Theft Security Mitsubishi S4L2 Diesel Engine Wipers/Washers Mitsubishi S4L2 Diesel Engine Navigation/Telecommunication Mitsubishi S4L2 Diesel Engine Wiring Mitsubishi S4L2 Diesel Engine Engine Mitsubishi S4L2 Diesel Engine Exhaust System Mitsubishi S4L2 Diesel Engine Frame & Bumpers Mitsubishi S4L2 Diesel Engine Fuel System Mitsubishi S4L2 Diesel Engine Steering Mitsubishi S4L2 Diesel Engine Automatic Transmission Mitsubishi S4L2 Diesel Engine Tires/Wheels Mitsubishi S4L2 Diesel Engine Heating & Air Conditioning Mitsubishi S4L2 Diesel Engine Emissions Control Mitsubishi S4L2 Diesel Engine Component and System Index Mitsubishi S4L2 Diesel Engine DTC Index Mitsubishi S4L2 Diesel Engine General Information Mitsubishi S4L2 Diesel Engine Engine Mechanical Mitsubishi S4L2 Diesel Engine Fii inventiv Mitsubishi S4L2 Diesel Engine Engine Lubrication System Mitsubishi S4L2 Diesel Engine Engine Cooling System Mitsubishi S4L2 Diesel Engine Engine Control System Mitsubishi S4L2 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Rear Axle Mitsubishi S4L2 Diesel Engine Front Suspension Mitsubishi S4L2 Diesel Engine Rear Suspension Mitsubishi S4L2 Diesel Engine Road Wheels and Tires Mitsubishi S4L2 Diesel Engine Brake System Mitsubishi S4L2 Diesel Engine Parking Brake System Mitsubishi S4L2 Diesel Engine Brake Control System Mitsubishi S4L2 Diesel Engine Steering System Mitsubishi S4L2 Diesel Engine Steering Control System Mitsubishi S4L2 Diesel Engine Seat Belt Mitsubishi S4L2 Diesel Engine Seat Belt Control System Mitsubishi S4L2 Diesel Engine SRS Airbag Mitsubishi S4L2 Diesel Engine SRS Airbag Control System Mitsubishi S4L2 Diesel Engine Ventilation System Mitsubishi S4L2 Diesel Engine Heater and Air Conditioning System Mitsubishi S4L2 Diesel Engine Heater and Air Conditioning Control System Mitsubishi S4L2 Diesel Engine Interior Mitsubishi S4L2 Diesel Engine Instrument Panel Mitsubishi S4L2 Diesel Engine Seat Mitsubishi S4L2 Diesel Engine Automatic Drive Positioner Mitsubishi S4L2 Diesel Engine Door and Lock 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Supply, Ground and Circuit Elements Mitsubishi S4L2 Diesel Engine Meter, Warning Lamp and Indicator Mitsubishi S4L2 Diesel Engine Warning Chime System Mitsubishi S4L2 Diesel Engine Sonar System Mitsubishi S4L2 Diesel Engine Audio Mitsubishi S4L2 Diesel Engine Visual and Navigation System Mitsubishi S4L2 Diesel Engine Cruise Control System Mitsubishi S4L2 Diesel Engine Servicing Mitsubishi S4L2 Diesel Engine Clutch Mitsubishi S4L2 Diesel Engine Transmission Mitsubishi S4L2 Diesel Engine Cooling systems Mitsubishi S4L2 Diesel Engine Fuel & Exhaust Mitsubishi S4L2 Diesel Engine Ignition & electrical Mitsubishi S4L2 Diesel Engine Wheels & tyres Mitsubishi S4L2 Diesel Engine Steering Mitsubishi S4L2 Diesel Engine Suspension Mitsubishi S4L2 Diesel Engine Wiring diagrams Mitsubishi S4L2 Diesel Engine Troubleshooting Mitsubishi S4L2 Diesel Engine Care and Safety Mitsubishi S4L2 Diesel Engine Routine Maintenance Mitsubishi S4L2 Diesel Engine Attachments Mitsubishi S4L2 Diesel Engine Body and Framework Mitsubishi S4L2 Diesel Engine Electric Mitsubishi S4L2 Diesel Engine DTC Index Mitsubishi S4L2 Diesel Engine General Information Mitsubishi S4L2 Diesel Engine Engine Mechanical Mitsubishi S4L2 Diesel Engine Engine Lubrication System Mitsubishi S4L2 Diesel Engine Engine Cooling System Mitsubishi S4L2 Diesel Engine Engine Control System Mitsubishi S4L2 Diesel Engine Fuel System Mitsubishi S4L2 Diesel Engine Exhaust System.
Mitsubishi S4L2 Diesel Engine
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Diesel Engine Interior Lights, Mitsubishi S4L2 Diesel Engine Lighting, Mitsubishi S4L2 Diesel Engine Tail Lights, Mitsubishi S4L2 Diesel Engine Backup Lights, Mitsubishi S4L2 Diesel Engine Turn Signal, Mitsubishi S4L2 Diesel Engine Side Markers, Mitsubishi S4L2 Diesel Engine Brake Discs, Mitsubishi S4L2 Diesel Engine Brake Pads, Mitsubishi S4L2 Diesel Engine Brake System, Mitsubishi S4L2 Diesel Engine Shocks, Mitsubishi S4L2 Diesel Engine Struts, Mitsubishi S4L2 Diesel Engine Steering System, Mitsubishi S4L2 Diesel Engine Suspension, Mitsubishi S4L2 Diesel Engine Suspension System, Mitsubishi S4L2 Diesel Engine Floor Mat, Mitsubishi S4L2 Diesel Engine Cargo Liners, Mitsubishi S4L2 Diesel Engine Consoles, Mitsubishi S4L2 Diesel Engine Organizers, Mitsubishi S4L2 Diesel Engine Leather, Mitsubishi S4L2 Diesel Engine Glass, Mitsubishi S4L2 Diesel Engine Window, Mitsubishi S4L2 Diesel Engine Windshield, Mitsubishi S4L2 Diesel Engine Steering Wheel, Mitsubishi S4L2 Diesel Engine Shifter, Mitsubishi S4L2 Diesel Engine Pedals, Mitsubishi S4L2 Diesel Engine Lugs, Mitsubishi S4L2 Diesel Engine Lug Nuts, Mitsubishi S4L2 Diesel Engine Hub Caps, Mitsubishi S4L2 Diesel Engine Wheel Cover, Mitsubishi S4L2 Diesel Engine Rotate Tires, Mitsubishi S4L2 Diesel Engine Bumper, Mitsubishi S4L2 Diesel Engine Front Bumper, Mitsubishi S4L2 Diesel Engine Rear Bumper, Mitsubishi S4L2 Diesel Engine Fender, Mitsubishi S4L2 Diesel Engine Doors, Mitsubishi S4L2 Diesel Engine Emblem, Mitsubishi S4L2 Diesel Engine Fuel Cap, Mitsubishi S4L2 Diesel Engine Fuel Door, Mitsubishi S4L2 Diesel Engine Grilles, Mitsubishi S4L2 Diesel Engine Front Grille, Mitsubishi S4L2 Diesel Engine Hood, Mitsubishi S4L2 Diesel Engine Jack, Mitsubishi S4L2 Diesel Engine Hoist, Mitsubishi S4L2 Diesel Engine Lifting, Mitsubishi S4L2 Diesel Engine Stands, Mitsubishi S4L2 Diesel Engine Mud Guards, Mitsubishi S4L2 Diesel Engine Mud Flaps, Mitsubishi S4L2 Diesel Engine Headlight Relay, Mitsubishi S4L2 Diesel Engine Starter Relay, Mitsubishi S4L2 Diesel Engine Ignition Relay, Mitsubishi S4L2 Diesel Engine Valve Stem, Mitsubishi S4L2 Diesel Engine Window Regulator, Mitsubishi S4L2 Diesel Engine Door Handle, Mitsubishi S4L2 Diesel Engine Hood Hinge, Mitsubishi S4L2 Diesel Engine Hood Latch, Mitsubishi S4L2 Diesel Engine Wiper Blade, Mitsubishi S4L2 Diesel Engine Wiper Motor, Mitsubishi S4L2 Diesel Engine Washer Pump, Mitsubishi S4L2 Diesel Engine Fuel Tank Cap, Mitsubishi S4L2 Diesel Engine Courtesy Light, Mitsubishi S4L2 Diesel Engine Door Jamb Switch, Mitsubishi S4L2 Diesel Engine Door Lock, Mitsubishi S4L2 Diesel Engine Fuel Filler Neck, Mitsubishi S4L2 Diesel Engine Antenna, Mitsubishi S4L2 Diesel Engine Flush, Mitsubishi S4L2 Diesel Engine Electrical Wiring, Mitsubishi S4L2 Diesel Engine Diagrams, Mitsubishi S4L2 Diesel Engine Torque Specs, Mitsubishi S4L2 Diesel Engine Torque Values, Mitsubishi S4L2 Diesel Engine Tire Replacement, Mitsubishi S4L2 Diesel Engine Flat Repair, Mitsubishi S4L2 Diesel Engine Timing Belt Replacement, Mitsubishi S4L2 Diesel Engine Routine Maintenance
Mitsubishi S4L2 Diesel Engine
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