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Invacare TDX SP2 WheelChair Service Manual
1 General
1 1 About this manual
1 2 General Information
1 3 Notes on Shipping
1 4 Symbols in This Manual
1 5 Images in This Manual
2 Safety
2 1 Safety and Fitting Instructions
3 Hygiene
3 1 Handling of Returned Used Products
4 Setup
4 1 Adjusting seating position
4 1 1 Adjusting Lower Leg Length
4 1 2 Adjusting seat depth
4 1 3 Adjusting center of gravity of seat
4 2 Modulite seat
4 2 1 Telescopic seat frame
4 2 2 One-Piece Seat Plate
4 3 Imperial to metric conversion chart
5 Testing
5 1 Testing Motor
5 2 Testing Motor Brake
5 3 Rain test
5 4 Field Load Test
5 5 Checking Battery Charge Level
6 Service
6 1 General Warning Information on Installation Work
6 2 Tightening torques
6 3 Troubleshooting
6 3 1 Operational Faults
6 3 2 Drive Fault Diagnosis
6 3 3 Charging device fault diagnosis
6 4 Service Plan (Once a Year)
6 5 Overview mobility device
6 6 Chassis
6 6 1 Overview of Components
6 6 2 Stability lock
6 6 3 Top Walking Beam
6 6 4 Bottom Walking Beam
6 6 5 Steering head front
6 6 6 Removing rear springs
6 6 7 Installing rear springs
6 6 8 Replacing battery tray
6 6 9 Replacing battery box
6 6 10 Replacing Rubber Stopper
6 6 11 Replacing Tie-Down Adapter (Low-Rider)
6 7 Drive Components
6 7 1 Overview Motor/Gearbox Unit
6 7 2 Replacing Motor/Gearbox Unit
6 7 3 Replacing or rotating motor/gearbox unit sealing
ring
6 7 4 Replacing motor/gearbox clutch
6 7 5 Replacing carbon brushes
6 7 6 Removing Rear Suspension
6 7 7 Removing rear suspension ? alternative method
6 7 8 Refitting rear suspension
6 7 9 Refitting rear suspension ? alternative method
6 7 10 Replacing caster fork
6 7 11 Adjusting caster fork
6 8 Wheels
6 8 1 Repair Instructions
6 8 2 Tyre Pressure
6 8 3 Tyre Types
6 8 4 Specific Tightening Torques
6 8 5 Overview of Power Wheelchair Models and Wheel
Types
6 8 6 Replacing rim inserts in drive wheels
6 8 7 Replacing Tyres
6 8 8 Replacing Drive Wheel (5?Screw Installation)
6 8 9 Replacing drive wheel hub
6 8 10 Replacing Castor Wheel on Double-Sided Fork
6 8 11 Replacing Castor Wheels on Single-Sided Fork
6 9 Shrouds
6 9 1 Removing front shroud
6 9 2 Replacing Rear Shroud (Without Operating Hour
Counter)
6 9 3 Replacing Rear Shroud (With Operating Hour
Counter)
6 9 4 Removing top shroud
6 9 5 Replacing fender
6 10 Controls
6 10 1 Replacing Power Module
6 10 2 Replacing Tilt Actuator (Fixed Pivot Tilt)
6 10 3 Replacing G-Trac Sensor
6 10 4 Replacing Operating Hour Counter/ Connecting
Cable
6 10 5 Updating Software
6 10 6 Replacing USB charger
6 10 7 Checking cable
6 10 8 Cable routing
6 11 Batteries
6 11 1 General Instructions on Handling Batteries
6 11 2 Handling Damaged Batteries Correctly
6 11 3 Making Batteries Accessible
6 11 4 Replacing Batteries (60 Ah / 73 Ah)
6 11 5 Replacing Batteries (50 Ah)
6 11 6 Replacing Batteries / Battery Cables
6 11 7 Checking and replacing main fuse
6 12 Lighting unit
6 12 1 Replacing front bulb (conventional lighting
system)
6 12 2 Replacing headlight complete (conventional
lighting system)
6 12 3 Replacing headlight complete (LED lighting
system)
6 12 4 Replacing front lamp holder (conventional lighting
system)
6 12 5 Replacing front lamp holder - (conventional
lighting system)
6 12 6 Replacing front lamp holder - (LED lighting
system)
6 12 7 Replacing rear bulb (conventional lighting
system)
6 12 8 Replacing rear light complete - (conventional
lighting system)
6 12 9 Replacing complete rear light - (LED lighting
system)
6 12 10 Replacing rear lamp holder - (conventional
lighting system)
6 13 Seating
6 14 Mounting Dahl Docking System
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