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Montesa PGM-FI Racing Trial 2015 2016 Service Repair Manual PDF
If you need a repair manual for your Montesa PGM-FI Racing Trial 2015 2016, youve come to the right place. Now you can get your repair manual PDF format. Old paper repair manuals just dont compare! This repair manual covers the Montesa PGM-FI Racing Trial 2015 2016 and is perfect for any do-it-yourselfer.
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Complete Montesa PGM-FI Racing Trial 2015 2016 Service Repair Workshop Manual. No Extra fees, No Expiry dates. Youll have all the service information you could ever need for your vehicle.
Montesa PGM-FI Racing Trial 2015 2016 Service data
Specifications ............................................... 1-1
Service data .................................................. 1-2
Torque Values ............................................... 1-5
Tools ........................................................... 1-7
Special ......................................................... 1-7
Lubrication & Seal Points ................................ 1-8
Cable & Harness Routing ................................ 1-11
Montesa PGM-FI Racing Trial 2015 2016 Service and maintenance
Maintenance schedule .................................... 2-1
Fuel Line ...................................................... 2-3
Air Cleaner ................................................... 2-3
Spark Plug .................................................... 2-4
Valve Clearance ............................................ 2-4
Engine Oil/Oil Filter ........................................ 2-6
Engine Idle Speed .......................................... 2-8
Transmission Oil ............................................ 2-8
Coolant ........................................................ 2-9
Clutch System .............................................. 2-10
Exhaust Pipe And Muffler ............................... 2-10
Drive Chain ................................................... 2-11
Drive Chain Slider .......................................... 2-11
Drive/Driven Sprockets ................................... 2-12
Brake Fluid ................................................... 2-13
Brake Pad Wear ............................................. 2-14
Brake System ................................................ 2-14
Handlebar And Steering Head Bearings ............. 2-15
Wheels And Tires .......................................... 2-15
Front Suspension ........................................... 2-16
Fork ............................................................. 2-16
Rear Suspension ............................................ 2-17
Front headlight and front position light. ............ 2-18
Montesa PGM-FI Racing Trial 2015 2016 Engine servicing
Oil Pressure Relief Valve ................................. 3-1
Oil Pump ...................................................... 3-1
Disassembly / Installation of fuel feed hose ..... 3-4
Fuel Line Inspection ....................................... 3-5
Fuel Tank/Fuel Pump ...................................... 3-7
Injector ........................................................ 3-13
Throttle Body ................................................ 3-13
Water Seal And Bearing Replacement ............... 3-15
Radiator Removal/Installation .......................... 3-17
Engine Removal/Installation ............................. 3-18
Cylinder Compression .................................... 3-20
Cylinder Head Removal .................................. 3-23
Cylinder Head Disassembly ............................. 3-25
Cylinder Head Inspection ................................ 3-26
Valve Guide Replacement ............................... 3-27
Valve Seat Inspection/Refacing ....................... 3-28
Cylinder Head Assembly ................................. 3-31
Cylinder/Piston .............................................. 3-32
Cylinder Head Installation ............................... 3-37
Camshaft/Cylinder Head Cover Installation ........ 3-38
Right Crankcase Cover ................................... 3-40
Clutch Slave Cylinder ..................................... 3-41
Clutch .......................................................... 3-43
Kickstarter .................................................... 3-46
Gearshift Linkage ........................................... 3-47
Left Crankcase Cover ..................................... 3-49
Flywheel ...................................................... 3-52
Crankcase Separation/Disassembly .................. 3-54
Crankshaft/Transmission Inspection ................. 3-56
Crankcase Bearing Replacement ...................... 3-56
Transmission Assembly .................................. 3-58
Crankcase Combination .................................. 3-59
Montesa PGM-FI Racing Trial 2015 2016 Frame servicing
Front Wheel .................................................. 4-1
Fork ............................................................. 4-2
Steering stem ............................................... 4-11
Rear Wheel ................................................... 4-14
Shock Absorber ............................................. 4-16
Shock Linkage ............................................... 4-19
Swingarm ..................................................... 4-20
Front Brake Pad Replacement .......................... 4-24
Rear Brake Pad Replacement ........................... 4-25
Front brake caliper ......................................... 4-27
Rear brake caliper .......................................... 4-27
Front master cylinder ..................................... 4-28
Rear master cylinder ...................................... 4-30
Brake pedal ................................................... 4-30
Clutch master cylinder ................................... 4-31
Montesa PGM-FI Racing Trial 2015 2016 Electrical servicing
Charging system inspection ............................ 5-1
Ignition system inspection .............................. 5-3
PGM-FI System inspection .............................. 5-5
PGM-FI ......................................................... 5-6
PGM-FI Self-diagnosis malfunction
indicator lamp (mil) failure codes ..................... 5-7
Bank angle sensor inspection .......................... 5-8
Engine stop switch inspection ......................... 5-9
Cooling fan system inspection ......................... 5-9
Lights / instruments / switches ........................ 5-10
Indicator light/Indicator light relay. ................... 5-11
Brake light. ................................................... 5-12
Brake light switch. ......................................... 5-12
Speedometer ................................................ 5-13
Speed sensor ................................................ 5-14
Horn ............................................................ 5-15
Wiring diagram .............................................. 5-16
And much more...
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Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader and Winzip they are free online.
Montesa PGM-FI Racing Trial 2015 2016 Service Repair Manual can save you a lot of time. These packages are complete with all your car information needs. You will surely enjoy browsing through the pages and learning how to repair the different parts of your car. It makes you up-to-date and more knowledge. Now, you dont have to rely on your mechanic for the simplest car repair. You can do it at the comfort of your garage. Its a fun activity that allows you to enter the realm of your car. All pagesffrom this Montesa PGM-FI Racing Trial 2015 2016 Service Repair Manual are printable, so print off what you need and take it with you into the garage or workshop. This Montesa PGM-FI Racing Trial 2015 2016 Service Repair Manual will never get dirty and rip as you can keep it safely on your PC and print the pages you need in matter of seconds.
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2015 2016 Service Manual Oil Types, Montesa PGM-FI Racing Trial 2015 2016 Service Manual Periodic Maintenance and Tune-Up Procedures, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL MOT Test Checks, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Roadside Repairs, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Routine Maintenance, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Engine and Associated Systems, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Engine removal and general engine overhaul procedures, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Cooling, heating and air conditioning systems, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Fuel and exhaust systems, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Engine electrical systems, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Emissions control systems, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL Transmission, Montesa PGM-FI Racing Trial 2015 2016 SERVICE MANUAL 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2015 2016 forks, Montesa PGM-FI Racing Trial 2015 2016 pgm-fi, Montesa PGM-FI Racing Trial 2015 2016 suspension, Montesa PGM-FI Racing Trial 2015 2016 over, Montesa PGM-FI Racing Trial 2015 2016 magneto, Montesa PGM-FI Racing Trial 2015 2016 spring, Montesa PGM-FI Racing Trial 2015 2016 start, Montesa PGM-FI Racing Trial 2015 2016 fender, Montesa PGM-FI Racing Trial 2015 2016 carboretor, Montesa PGM-FI Racing Trial 2015 2016 size, Montesa PGM-FI Racing Trial 2015 2016 light, Montesa PGM-FI Racing Trial 2015 2016 swinger, Montesa PGM-FI Racing Trial 2015 2016 coolant, Montesa PGM-FI Racing Trial 2015 2016 online, Montesa PGM-FI Racing Trial 2015 2016 information, Montesa PGM-FI Racing Trial 2015 2016 switch, Montesa PGM-FI Racing Trial 2015 2016 fenders, Montesa PGM-FI Racing Trial 2015 2016 triple, Montesa PGM-FI Racing Trial 2015 2016 drive shaft, Montesa PGM-FI Racing Trial 2015 2016 panels, Montesa PGM-FI Racing Trial 2015 2016 fuel pump, Montesa PGM-FI Racing Trial 2015 2016 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Montesa PGM-FI Racing Trial 2015 2016
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Trial 2015 2016 Flywheel, Montesa PGM-FI Racing Trial 2015 2016 Axle Assembly, Montesa PGM-FI Racing Trial 2015 2016 Axle Shafts, Montesa PGM-FI Racing Trial 2015 2016 CV Boots, Montesa PGM-FI Racing Trial 2015 2016 Hubs, Montesa PGM-FI Racing Trial 2015 2016 Bearings, Montesa PGM-FI Racing Trial 2015 2016 Cylinder Head, Montesa PGM-FI Racing Trial 2015 2016 Head Gasket, Montesa PGM-FI Racing Trial 2015 2016 Timing Belt, Montesa PGM-FI Racing Trial 2015 2016 Valve Cover, Montesa PGM-FI Racing Trial 2015 2016 Multi Rib Belt, Montesa PGM-FI Racing Trial 2015 2016 Oil System, Montesa PGM-FI Racing Trial 2015 2016 Serpentine Belt, Montesa PGM-FI Racing Trial 2015 2016 AT Filters, Montesa PGM-FI Racing Trial 2015 2016 Gaskets, Montesa PGM-FI Racing Trial 2015 2016 Seals, Montesa PGM-FI Racing Trial 2015 2016 Shifters, Montesa PGM-FI Racing Trial 2015 2016 Components, Montesa PGM-FI Racing Trial 2015 2016 Engine Mount, Montesa PGM-FI Racing Trial 2015 2016 Transmission Mount, Montesa PGM-FI Racing Trial 2015 2016 Power Programmer, Montesa PGM-FI Racing Trial 2015 2016 Air Pressure Gauge, Montesa PGM-FI Racing Trial 2015 2016 Air Pressure, Montesa PGM-FI Racing Trial 2015 2016 Oil Pressure, Montesa PGM-FI Racing Trial 2015 2016 Ammeter, Montesa PGM-FI Racing Trial 2015 2016 Blower Pressure, Montesa PGM-FI Racing Trial 2015 2016 Gauge, Montesa PGM-FI Racing Trial 2015 2016 Gaskets, Montesa PGM-FI Racing Trial 2015 2016 Seals, Montesa PGM-FI Racing Trial 2015 2016 Grommets, Montesa PGM-FI Racing Trial 2015 2016 Orings, Montesa PGM-FI Racing Trial 2015 2016 O-Ring, Montesa PGM-FI Racing Trial 2015 2016 O-Rings, Montesa PGM-FI Racing Trial 2015 2016 Chassis Wire Harness, Montesa PGM-FI Racing Trial 2015 2016 Main Wire Harness, Montesa PGM-FI Racing Trial 2015 2016 Electrical Pin Connector, Montesa PGM-FI Racing Trial 2015 2016 Relay, Montesa PGM-FI Racing Trial 2015 2016 Bosch, Montesa PGM-FI Racing Trial 2015 2016 K&N, Montesa PGM-FI Racing Trial 2015 2016 American 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ContiTech, Montesa PGM-FI Racing Trial 2015 2016 CSF, Montesa PGM-FI Racing Trial 2015 2016 4-Seasons, Montesa PGM-FI Racing Trial 2015 2016 Bulbs, Montesa PGM-FI Racing Trial 2015 2016 Driving Lights, Montesa PGM-FI Racing Trial 2015 2016 Fog Lights, Montesa PGM-FI Racing Trial 2015 2016 Interior Lights, Montesa PGM-FI Racing Trial 2015 2016 Lighting, Montesa PGM-FI Racing Trial 2015 2016 Tail Lights, Montesa PGM-FI Racing Trial 2015 2016 Backup Lights, Montesa PGM-FI Racing Trial 2015 2016 Turn Signal, Montesa PGM-FI Racing Trial 2015 2016 Side Markers, Montesa PGM-FI Racing Trial 2015 2016 Brake Discs, Montesa PGM-FI Racing Trial 2015 2016 Brake Pads, Montesa PGM-FI Racing Trial 2015 2016 Brake System, Montesa PGM-FI Racing Trial 2015 2016 Shocks, Montesa PGM-FI Racing Trial 2015 2016 Struts, Montesa PGM-FI Racing Trial 2015 2016 Steering System, Montesa PGM-FI Racing Trial 2015 2016 Suspension, Montesa PGM-FI Racing Trial 2015 2016 Suspension System, Montesa PGM-FI Racing Trial 2015 2016 Floor Mat, Montesa PGM-FI Racing Trial 2015 2016 Cargo Liners, Montesa PGM-FI Racing Trial 2015 2016 Consoles, Montesa PGM-FI Racing Trial 2015 2016 Organizers, Montesa PGM-FI Racing Trial 2015 2016 Leather, Montesa PGM-FI Racing Trial 2015 2016 Glass, Montesa PGM-FI Racing Trial 2015 2016 Window, Montesa PGM-FI Racing Trial 2015 2016 Windshield, Montesa PGM-FI Racing Trial 2015 2016 Steering Wheel, Montesa PGM-FI Racing Trial 2015 2016 Shifter, Montesa PGM-FI Racing Trial 2015 2016 Pedals, Montesa PGM-FI Racing Trial 2015 2016 Lugs, Montesa PGM-FI Racing Trial 2015 2016 Lug Nuts, Montesa PGM-FI Racing Trial 2015 2016 Hub Caps, Montesa PGM-FI Racing Trial 2015 2016 Wheel Cover, Montesa PGM-FI Racing Trial 2015 2016 Rotate Tires, Montesa PGM-FI Racing Trial 2015 2016 Bumper, Montesa PGM-FI Racing Trial 2015 2016 Front Bumper, Montesa PGM-FI Racing Trial 2015 2016 Rear Bumper, Montesa PGM-FI Racing Trial 2015 2016 Fender, Montesa PGM-FI Racing Trial 2015 2016 Doors, Montesa PGM-FI Racing Trial 2015 2016 Emblem, Montesa PGM-FI Racing Trial 2015 2016 Fuel Cap, Montesa PGM-FI Racing Trial 2015 2016 Fuel Door, Montesa PGM-FI Racing Trial 2015 2016 Grilles, Montesa PGM-FI Racing Trial 2015 2016 Front Grille, Montesa PGM-FI Racing Trial 2015 2016 Hood, Montesa PGM-FI Racing Trial 2015 2016 Jack, Montesa PGM-FI Racing Trial 2015 2016 Hoist, Montesa PGM-FI Racing Trial 2015 2016 Lifting, Montesa PGM-FI Racing Trial 2015 2016 Stands, Montesa PGM-FI Racing Trial 2015 2016 Mud Guards, Montesa PGM-FI Racing Trial 2015 2016 Mud Flaps, Montesa PGM-FI Racing Trial 2015 2016 Headlight Relay, Montesa PGM-FI Racing Trial 2015 2016 Starter Relay, Montesa PGM-FI Racing Trial 2015 2016 Ignition Relay, Montesa PGM-FI Racing Trial 2015 2016 Valve Stem, Montesa PGM-FI Racing Trial 2015 2016 Window Regulator, Montesa PGM-FI Racing Trial 2015 2016 Door Handle, Montesa PGM-FI Racing Trial 2015 2016 Hood Hinge, Montesa PGM-FI Racing Trial 2015 2016 Hood Latch, Montesa PGM-FI Racing Trial 2015 2016 Wiper Blade, Montesa PGM-FI Racing Trial 2015 2016 Wiper Motor, Montesa PGM-FI Racing Trial 2015 2016 Washer Pump, Montesa PGM-FI Racing Trial 2015 2016 Fuel Tank Cap, Montesa PGM-FI Racing Trial 2015 2016 Courtesy Light, Montesa PGM-FI Racing Trial 2015 2016 Door Jamb Switch, Montesa PGM-FI Racing Trial 2015 2016 Door Lock, Montesa PGM-FI Racing Trial 2015 2016 Fuel Filler Neck, Montesa PGM-FI Racing Trial 2015 2016 Antenna, Montesa PGM-FI Racing Trial 2015 2016 Flush, Montesa PGM-FI Racing Trial 2015 2016 Electrical Wiring, Montesa PGM-FI Racing Trial 2015 2016 Diagrams, Montesa PGM-FI Racing Trial 2015 2016 Torque Specs, Montesa PGM-FI Racing Trial 2015 2016 Torque Values, Montesa PGM-FI Racing Trial 2015 2016 Tire Replacement, Montesa PGM-FI Racing Trial 2015 2016 Flat Repair, Montesa PGM-FI Racing Trial 2015 2016 Timing Belt Replacement, Montesa PGM-FI Racing Trial 2015 2016 Routine Maintenance
Montesa PGM-FI Racing Trial 2015 2016
File Data
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