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Isuzu 2000 Trooper UX Workshop Manual (2148 pages)
Isuzu 2000 Trooper: Workshop Manual | Brand: Isuzu | Category: Automobile | Size: 19.89 MB | Pages: 2148
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
Table of Contents
General Information
General Repair Instruction
Table of Contents
Illustration Arrows
Identification
Theft Prevention Standard
Lifting Instructions
Standard Bolts Torque Specifications
Abbreviations Charts
Service Parts Identification Plate
General Information
Explanation of Complete Vehicle Maintenance Schedule
Recommended Fluids and Lubricants
Maintenance Schedule List
Lubricant Viscosity Chart
Recommended Liquid Gasket
Recommended Thread Locking Agents
Maintenance Service Data
Heating, Ventilation and Air Conditioning (Hvac)
Heating and Ventilation System
Wiring Diagram
Diagnosis
Individual Inspection
Removal
Heater Unit
Installation
Heater Core and / or Mode Door
Inspection
Heater Mode Control Link Unit
Heater Temperature Control Link Unit
Blower Assembly
Blower Assembly and Associated Parts
Installation
Installation
Blower Motor
Rear Heater Duct, Defroster Nozzle and Ventilation Duct
Installation
Control Lever Assembly and / or Control Cable
Installation
Control Panel Illumination Bulb
Resistor and Associated Parts
Air Conditioning System
Diagnosis
Individual Inspection
General Repair Procedure
Compressor Assembly
Installation
Condenser Assembly
Receiver / Drier
Pressure Switch
Evaporator Assembly
Electronic Thermostat, Evaporator Core And/Or Expansion Valve
Disassembled View
Removal
Installation
Installation
Air Conditioning Switch and Illumination Bulb 1A-63
Air Conditioning Switch, Illumination Bulb and Associated Parts
Removal
Installation
Refrigerant Line
Refrigerant Line and Associated Parts
Removal
Installation
Main Data and Specifications
Compressor
Service Precaution
General Description
Metric Thread Size Information
Compressor Clutch Plate and Hub Assembly 1A-70 Removal
Installation
Compressor Clutch Rotor And/Or Bearing
Removal
Installation
Compressor Clutch Coil
Removal
Installation
Compressor Shaft Seal
Service Precaution
Seal Leak Detection
Removal
Cleaning
Installation
Compressor Oil
Compressor Oil Check
Checking and Adjusting Oil Quantity for Used Compressor
Contamination of Compressor Oil
Oil Return Operation
Replacement of Component Parts
Compressor Leak Testing (External and Internal)
Compressor Pressure Relief Valve
Removal
Installation
Special Tools
Automatic Air Conditioning System
General Description
Full Automatic Air Conditioner Parts Configuration
Refrigerant Line and Associated Parts
Circuit Diagram
Functions and Features
Automatic Air Conditioner Block Diagram
Control Panel Layout
Air Control Functions
Operation and Functions of Control Panel Switches
Overview of Construction, Movement and Control of Major Parts of Automatic Air Conditioner System
Overview of Automatic Control of Automatic Air Conditioner
Troubleshooting
Troubleshooting, Its Overview and Procedures
Auto Air Conditioner Control Unit Power Supply Diagnosis
Performance and Movement Checklist for Automatic Air Conditioner Related Parts
Troubleshooting with Self-Diagnosis Function
Inspection By Failed Location
Inspection of the Sensors
Inspection of the Intake Actuator System
Inspection of the MIX Actuator System
Inspection of the Mode Actuator System
Inspection of the Fan Motor System
Inspection of the Magnetic Clutch System 1A-129
Individual Inspection
On-Vehicle Service
Power Transistor
Removal
Installation
Automatic Heater/Air Conditioner Control Unit
In Car Sensor
Removal
Installation
Ambient Sensor
Sun Sensor
Removal
Installation
Electronic Thermostat
Mode Actuator
Removal
Steering
Power Assisted System
General Description
Service Precaution
Diagnosis
Power Steering System Test
Bleeding Procedure
Bleeding the Power Steering System
Fluid Level
Flushing the Power Steering System
Maintenance
Front End Alignment Inspection and Adjustment
Steering Wheel Free Play Adjustment
Main Data and Specifications
Special Tools
Power Steering Gear
Power Steering Gear and Associated Parts
Removal
Installation
Steering Gear Disassembled View
Disassembly
Inspection and Repair
Reassembly
Main Data and Specifications
Power Steering Pump
Power Steering Pump and Associated Parts
Removal
Installation
Power Steering Pump Disassembled View 2A-30
Disassembly
Inspection and Repair
Reassembly
Main Data and Specifications
Center Track Rod Assembly
Center Track Rod Assembly and Associated Parts
Removal
Inspection and Repair
Installation
Outer Track Rod Assembly
Outer Track Rod Assembly and Associated Parts
Removal
Inspection and Repair
Relay Lever
Relay Lever and Associated Parts
Removal
Installation
Steering Linkage and Associated Parts
Main Data and Specifications
Special Tools
Supplemental Restraint System Steering Wheel & Column
Service Precaution
SRS Connectors
Inflator Module
Inflator Module and Associated Parts
Removal
Inspection and Repair
Installation
Steering Wheel
Steering Wheel and Associated Parts
Removal
Installation
Combination Switch
Combination Switch and Associated Parts 2A-50
Removal
Installation
Lock Cylinder
Lock Cylinder and Associated Parts
Removal
Installation
System Inspection
Steering Column
Steering Column and Associated Parts
Removal
Inspection
Installation
System Inspection
Supplemental Restraint System Steering Wheel & Column and Associated Parts
Main Data and Specifications
Special Tools
Suspension
General Description
General Diagnosis
Shock Absorber
Shock Absorber and Associated Parts
Removal
Inspection and Repair
Installation
Stabilizer Bar
Stabilizer Bar and Associated Parts
Removal
Inspection and Repair
Installation
Torsion Bar
Torsion Bar and Associated Parts
Removal
Inspection and Repair
Installation
Knuckle
Knuckle and Associated Parts
Removal
Inspection and Repair
Installation
Front Suspension
Upper Control Arm
Upper Control Arm and Associated Parts
Removal
Inspection and Repair
Installation
Lower Control Arm
Lower Control Arm and Associated Parts
Removal
Inspection and Repair
Installation
Upper Ball Joint
Upper Ball Joint and Associated Parts
Removal
Inspection and Repair
Installation
Lower Ball Joint
Lower Ball Joint and Associated Parts
Removal
Inspection and Repair
Installation
Main Data and Specifications
Special Tools
Rear Suspension
Suspension
Driveline/Axle
Differential (Front)
Front Drive Axle 4A1-2
Pinion Shaft Oil Seal
Pinion Shaft Oil Seal and Associated Parts 4A1-3
Removal
Inspection and Repair
Installation
Differential (Front)
Installation
Front Drive Axle Assembly
Front Drive Axle Assembly and Associated Parts
Removal
Differential Assembly
Disassembled View
Disassembly
Reassembly
Differential Cage Assembly
Disassembled View
Disassembly
Inspection and Repair
Reassembly
Main Data and Specifications
Special Tools
Driveline/Axle
General Description
Diagnosis
Axle Housing
Axle Housing and Associated Parts
Removal
Oil Seal Replacement
Installation
Axle Shaft
Axle Shaft and Associated Parts
Removal
Inspection and Repair
Oil Seal Replacement
Installation
Pinion Oil Seal
Pinion Oil Seal and Associated Parts
Removal
Inspection and Repair
Installation
Differential (Rear)
Differential Assembly
Differential Assembly and Associated Parts 4A2-12
Removal
Installation
Disassembled View
Disassembly
Reassembly
Differential Cage Assembly
Disassembled View
Disassembly
Inspection and Repair
Reassembly
Limited Slip Differential
Disassembled View
Disassembly
Inspection and Repair
Reassembly
Main Data and Specifications
Special Tools
Driveline/Axle
Driveline/Axle
Driveline/Axle
Driveline/Axle
Driveline/Axle
Brakes
Brakes
Brakes
Brakes
Parking Brake System
Removal
Installation
Parking Brake Rear Cable
Parking Brake Rear Cable and Associated Parts
Removal
Installation
Inspection and Repair
Parking Brake Adjustment
Main Data and Specifications
Engine
Engine Mechanical
Service Precaution
General Description
Engine Diagnosis
Cylinder Head Cover LH
Removal
Installation
Cylinder Head Cover RH
Removal
Installation
Common Chamber
Removal
Installation
Exhaust Manifold LH
Removal
Installation
Exhaust Manifold RH
Removal
Installation
Crankshaft Pulley
Removal
Installation
Timing Belt
Removal
Installation
Camshaft
Removal
Installation
Cylinder Head
Removal
...................
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