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Arctic Cat Snowmobile 2009 Service Repair Manual

Complete Service Repair Manual
Arctic Cat Snowmobile 2009

This Manual is specifically written for the do-it-yourselfer as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. The high level of detail, along with hundreds of illustrations and details guide the reader through each service and repair procedure.
This is the same manual used by dealer technicians to service, repair and mantain your Arctic Cat Snowmobile 2009.

All Arctic Cat Snowmobile 2009 are covered:
120 Sno Pro
Bearcat 570
Bearcat 570 XT
Bearcat Z1 XT
Crossfire 500
Crossfire 600
Crossfire 800/Sno Pro
Crossfire 1000/Sno Pro
Crossfire R 800
Crossfire R 1000
F 570
F6 Sno Pro
F8/Sno Pro
F1000 Sno Pro
M8/Sno Pro
M1000/Sno Pro
TZ1 Park
TZ1 Touring
TZ1 Touring LXR
TZ1 Turbo LXR
Z1 Turbo LXR
Z1 Turbo/Sno Pro

Index of Contents:
1 - General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication (120 cc)
Low Oil Pressure Warning Light (1100 cc)
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 2-Stroke/600 Miles - 4-Stroke)
After Break-In Checkup Checklist
Engine Specifications (2-Stroke)
Engine Specifications (4-Stroke)
Cylinder Head Volume Specifications (2-Stroke)
Engine Piston Travel Versus
Crank Angle Chart (2-Stroke)
Crankshaft Runout/Repair Specifications(2-Stroke)
Fraction/Decimal Conversions
MM/IN. Conversions
Torque Conversions (ft-lb/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
(Table of Contents)
Engine Torque Patterns (1100 cc)
Arctic Power Valve (APV) System
Specifications (2-Stroke)
Oil Consumption Specifications (2-Stroke)
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications (570 cc)
Carburetor Specifications
Electrical Specifications
Ignition Timing Specifications (2-Stroke)
Steering/Body Torque Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Arctic Cat Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Drive System Torque Specifications
Rear Suspension Torque Specifications
Track Warranty Guidelines
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions
2 - Engine
Engine - 120 Sno Pro
Engine - Bearcat 570/F 570/T570
Engine - Crossfire 500/600 - M-Series 600
Engine - Crossfire 800/1000 -M-Series 800/1000
Engine - F-Series 500/600 - T-Series 500
Engine - F-Series 800/1000
Engine - Bearcat Z1 XT/TZ1/Z1
Troubleshooting Engine (2-Stroke Carbureted Models)
Troubleshooting Engine (2-Stroke EFI Models)
Troubleshooting Engine (4-Stroke)
3 - Engine-Related Items
Water Pump (500/600 cc)
Water Pump (800/1000 cc)
Water Pump (1100 cc)
Pressure Testing Engine (2-Stroke)
Removing Spark Plugs (1100 cc)
Checking Compression (1100 cc)
Servicing Valves (1100 cc)
Installing Spark Plugs (1100 cc)
Changing Oil/Filter (1100 cc)
Changing Oil (120 cc)
Testing Oil Pressure (1100 cc)
Oil Flow Chart (1100 cc)
Liquid Cooling System (500/600/800/1000 cc)
Liquid Cooling System (1100 cc)
Cooling System Schematics
Recoil Starter (120 cc)
Recoil Starter (500/600 cc)
Recoil Starter (570/800/1000 cc)
Air Silencer (570 cc)
Air Intake Assembly (Crossfire/M-Series)
Air Silencer (Crossfire/M-Series)
Air Silencer (Liquid Cooled F-Series/T-Series)
Air Silencer (1100 cc Non-Turbo)
Air Silencer (1100 cc Turbo)
Turbocharger/Intercooler (1100 cc Turbo)
Arctic Power Valve (APV) System (2-Stroke)
Exhaust Controlled Timing (ECT) System (2-Stroke)
4 - Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)
5 - Electrical Systems
Testing Components
Transistorized Ignition System (120 cc)
Ignition System (1100 cc)
Ignition System (2-Stroke)
Throttle Position Sensor (2-Stroke EFI Models)
Throttle Position Sensor (1100 cc)
Testing Main Wiring Harness (120 cc)
Testing Electrical Resistances 120 cc 500/600 cc 570 cc 800/1000 cc
Voltage Regulator Test T500/T570
Crossfire/M-Series 800/1000 cc F8/F1000
Chassis Control Unit (CCU)/Codes (F5/600 cc/1100 cc)
Servomotor/Potentiometer Test
Peak Voltage Tests 500/600 cc 570 cc 800/1000 cc
Testing Low-Oil Light Sensor
Testing Coolant Temperature Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge
Testing Fuel Gauge Sender (2-Stroke)
Testing Fuel Gauge Sender (1100 cc)
Testing Electric Fuel Pump (2-Stroke)
Testing Electric Fuel Pump (1100 cc)
Testing Ignition Key Switch (1100 cc)
Testing Ignition Components (1100 cc)
Emergency Stop Switch
Solenoid (Electric Start Models)
Ignition Switch - Electric Start Function
Starter Motor (2-Stroke)
Starter Motor (1100 cc)
Magneto (1100 cc)
Troubleshooting Electric Start
Ignition Timing (2-Stroke)
Brakelight Switch
Headlight Dimmer Switch
Testing Handlebar Warmer Elements
Testing Thumb Warmer Element
Testing Handlebar Warmer/Thumb Warmer/Switch
Testing Passenger Handwarmer Switch
Testing Passenger Handwarmer Elements
Testing Seat Heater Harness/Switches
Testing Speedometer Sensor
Testing Reverse Alarm Switch (500/570/600/1100 cc)
Testing Shift Actuator Switch
Testing Shift Actuator
Troubleshooting Servomotor
6 - Drive Train/Track/Brake Systems
Drive Chain and Sprockets (120 cc)
Drive Chain, Track, and Driveshaft (120 cc)
Brake System (120 cc)
Drive Belt
Drive Clutch
Driven Pulley
Drive Clutch/Driven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive Clutch/Driven Pulley
Troubleshooting Drive Belt
7 - Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
120 Sno Pro
Bearcat XT
Bearcat 570/T-Series
Servicing ACT Shock
Rebuilding/Recharging Fox Air Shocks
Servicing Fox Zero Pro Shock Absorbers
Shaft Eyelet
Pressurizing Rebuildable Shocks
8 - Steering and Body
Steering Post (120 Sno Pro)
Steering Post (Crossfire/M-Series) 5
Steering Post (Bearcat/F-Series/T-Series/Z1)
Ski (120 Sno Pro)
Ski (Bearcat/Crossfire/F-Series/M-Series/T-Series/Z1)
Ski Wear Bar
Drag Link (Bearcat/F-Series/T-Series/Z1)
Tie Rods (120 Sno Pro)
Tie Rods/Steering Link (Crossfire/M-Series)
Tie Rods (Bearcat/F-Series/T-Series/Z1)
Spindle (120 Sno Pro)
Spindle (Crossfire/M-Series)
Spindle (Bearcat/F-Series/T-Series/Z1)
Steering Tie Rod (Crossfire/M-Series)
Steering Tie Rod (Bearcat/F-Series/T-Series/Z1)
Ski Alignment (120 Sno Pro)
Ski Alignment (Bearcat/Crossfire/F-Series/M-Series/T-Series/Z1)
Front Suspension A-Arms (120 Sno Pro)
Front Suspension Arms (Crossfire/M-Series)
Front Suspension Arms (Bearcat/F-Series/T-Series/Z1)
Front Suspension (Ski) Shock Absorber
Sway Bar (Crossfire)
Sway Bar (F-Series/T-Series/Z1)
Front Suspension Mounting Bracket (Bearcat/F-Series/T-Series/Z1)
Console (Crossfire/M-Series)
Console (Bearcat/F-Series/T-Series/Z1)
Belly Pan (120 Sno Pro)
Front Bumper/Belly Pan Assembly (Crossfire/M-Series)
Gas Tank/Seat Assembly (Crossfire/M-Series)
Gas Tank/Seat Assembly (Bearcat/F-Series/T-Series/Z1)
Seat/Cushion/Taillight Housing (120 Sno Pro)
Seat Cushion (Bearcat/Crossfire/F-Series/M-Series/T-Series/Z1)
Taillight/Brakelight Assembly
Windshield (Crossfire/M-Series)
Windshield (Bearcat/F-Series/T-Series/TZ1)
Backrest/Rack Assembly (Bearcat)
Tunnel/Rear Bumper/Snowflap (Bearcat XT)
Tunnel/Chassis/Rear Bumper/Snowflap (Crossfire/M-Series)
Tunnel/Chassis/Rear Bumper/Snowflap (Bearcat 570/F-Series/T-Series/Z1)
Rear Storage Compartment (F-Series/Z1)
Headlight Assembly (120 Sno Pro)
Headlight Assembly (Bearcat/F-Series/T-Series/Z1)
Headlight Assembly (Crossfire/M-Series)
Adjusting Headlight Aim

Snowmobile Wiring Diagrams 2009

Language: ENG
File Format: PDF
Requirements: Adobe PDF Reader
Specifications: High quality - Fully Bookmarked - Printable
Compatible: All Windows and Mac Computers

All systems, maintenance and repairs are covered.
Hundreds of photos & Wiring diagrams showing complete procedures of disassembly and reassembly.
File Data

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File Size 83 megabytes
File Type PDF
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